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What are the more scientific methods generally used for turning gears at chemical plant sites?

2012-12-31 View Original

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For the installations and equipment on site, turning the machines is inevitable; how can a good management system be established to oversee temporary tasks such as machine turning?
Reply #2 2012-12-31
Our company requires that the standby pump be rotated regularly every 24 hours, with the task to be completed by 8 o’clock each day (before leaving work in the early evening); on odd-numbered days the indicator should show yellow, while on even-numbered days it should show red.
Reply #3 2012-12-31
Our company requires that the standby pump be rotated regularly every 24 hours, and this task is to be completed during the daily day shift, using a single yellow flag and two red flags. In winter, there are regulations regarding water pumps per shift/session.
Reply #4 2013-01-01
Special operation cards are developed to guide the procedures; nowadays, everything relies on such cards.
Reply #5 2013-01-01
Our company uses yellow and red color-coded vehicles for tasks, implements a shift-handover inspection system, and has regular inspections by workshop supervisors
Reply #6 2013-01-01
We turn the shaft once per shift, every 8 hours; numbers are printed at intervals of 120° on the rotation marks, and records of the shaft rotations are kept, with random inspections conducted from time to time.
Reply #7 2013-01-08
Is it necessary to turn the machine around in each shift? Is the equipment busy enough to handle that?
Reply #8 2013-01-10
Our company has established a detailed shift handover system, requiring that backup equipment be rotated once per shift, with shift supervisors overseeing its implementation.
Reply #9 2013-01-10
At our factory, the standby pumps are inspected every 24 hours, and a pump inspection record is filled out. In my opinion, it is also necessary to reverse the pump’s operation periodically; some pump discs do not show any problems until the pump is operated in reverse, at which point issues can be detected
Reply #10 2013-01-10
We run the train empty once per shift, and the current trend is recorded on the DCS.
Reply #11 2013-01-11
If we are dealing with a shielded pump, how do we turn it manually?

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