Glass-lined Reactor Installation and Acceptance Confirmation Form

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Enameled steel reactor – Confirmation plan
Equipment name:
Equipment model: 1.1. Basic equipment information
Equipment name: Enameled steel reactor
Model:
Equipment number:
Manufacturer:
Production date of the equipment:
Date of purchase:
Installation location:
Name of the application: 1.2. Description of the equipment system: It is an open-type enamelled steel reactor; the supplier installs the necessary components such as reducers, motors, mixing devices, and frames, and the entire unit is transported to the company. The equipment is installed in its entirety once it is in place. 1.3. Technical Parameters: Reactor volume: ; Lid DN: ; Discharge port DN: Appendix (I) – Staff Composition and Schedule 1. Staff List: Name, Department, Responsibilities, Signature, Date. Appendix (II) – Schedule: Project, Planned Time, Remarks: Equipment installation, Piping, Cleaning, preparation for operation, Operation training, Trial run. Appendix (III) – Document Inspection Form: Serial number, Document name, Number, Storage location, Inspection results, Conclusion: 1. Equipment purchase contract; 2. Unpacking inspection form; 3. Manufacturer’s test report; 4. User manual; 5. Certificate of conformity; 6. Equipment installation record; 7. Appendix (IV) – Installation Confirmation Record: Confirmation items, Acceptance criteria, Confirmation methods, Inspection results, Conclusion: Levelness of the reactor tank – Check with a level; Rotation direction of the agitator – Check by visual inspection; Mechanical seal – No signs of collision, no oil leakage, proper wiring – Inspect on-site; Connections of process pipes and valves – In accordance with design drawings – Verify against drawings; No leaks in pipes and valves – Flush equipment and fill it with water to check; Electrical installation – Proper wiring connections – Verify on-site; Integrity of inner and outer surfaces – No damage, intact and smooth – Visual inspection; Swing of the mechanical seal shaft end – 0.05L%mm, where L is the shaft length – Measure with a dial gauge; Labels on equipment and pipes – In accordance with design drawings – Verify on-site. Inspector: Reviewer: Inspection date: Review date: Appendix (V) – Confirmation of Drawings: Serial number, Drawing name, Number, Version, Date, Storage location: 1, 2, 3, 4, 5. Inspector: Reviewer: Inspection date: Review date: Appendix (VI) – Calibration Table for Instruments: Instrument name, Number, Precision, Range, Calibration date/result, Installation conclusion, Location, Result: Pressure gauge, Vacuum gauge, Digital temperature meter. Inspector: Reviewer: Inspection date: Review date: Appendix (VII) – Confirmation of Lubricants: Serial number, Location where lubricant is used, Lubricant type, Manufacturer, Whether it comes into contact with the product, Inspection results: 1. Body and connections of the reactor tank; 2. Various openings in the reactor tank; 3. Mechanical seal area; 4. Inside the side temperature sensor. Inspector: Reviewer: Inspection date: Review date: Appendix (VIII) – Confirmation of Materials for Equipment and Components: Serial number, Equipment name, Material requirements, Inspection results, Conclusion: 1. Reactor tank lining – Enameled glass; 2. Lid lining – Enameled glass; 3. Agitator blades – Enameled glass; 4, 5. Inspector: Reviewer: Inspection date: Review date: Appendix (IX) – Confirmation of Relevant Standards and Training: Document name, Document code, Approval date, Signature: Standard operating procedures for reactors, Standard operating procedures for reactor cleaning, Standard operating procedures for reactor maintenance. Inspector: Reviewer: Inspection date: Review date: Appendix (X) – Installation Confirmation Form: Deviations, Recommendations, Evaluation, Evaluator: Date: Appendix (XI) – Work Confirmation: Serial number, Inspection item, Standard method, Inspection results, Conclusion: 1. Completion of installation confirmation and document verification; 2. Installation confirmation deviations. Inspector: Reviewer: Inspection date: Review date: Appendix (XII) – Calibration Confirmation for Equipment Instruments and Testing Instruments: Name, Number, Precision, Measurement range, Validity period, Calibration result, Category: Pressure gauge (equipment instrument), Vacuum gauge (equipment instrument), Temperature display instrument (equipment instrument), Rotational speed display instrument (equipment instrument), Stopwatch (equipment instrument). Inspector: Reviewer: Inspection date: Review date: Appendix (XIII) – Summary of Operational Confirmation: Deviations, Recommendations, Evaluation, Evaluator: Date: Appendix (XIV) – Operational Confirmation: Project acceptance criteria, Confirmation methods, Confirmation results, Conclusion: Fill the tank with water to 3/4 of its capacity – Conduct a quantitative water addition test; Bottom valve should be flexible, functional, and leak-free – Open the bottom valve, start draining water, then close it to stop drainage; Agitator rotational speed should be consistent with the specified value – Check using a speed meter. Appendix (XV) – Work Confirmation: Serial number, Inspection item, Requirements, Inspection results: 1. Installation and operational verification have been completed; 2. Installation and operational deviations have been assessed as not affecting operational confirmation. Inspector: Reviewer: Inspection date: Review date: