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Tianjin SaiZhi Automation Cement Central Pulping Station

2018-06-11View Original

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The automated grouting station system is essential equipment for centralized grouting supply on a large scale; it is used in many projects across the country, yielding excellent economic benefits. This article will introduce to you the automated centralized cement pulping station independently developed by Tianjin SaiZhi, including its principle and features. 1. Introduction to automated centralized cement slurry production stations: Traditional manual and semi-automatic slurry production stations have low precision and require a lot of labor. Nowadays, many manufacturers have adopted fully automated slurry production stations that utilize PLC technology for automated control. However, there are a wide variety of PLC modules, with varying quality levels; their software programs are complex, and they require significant maintenance, all of which increase the procurement costs. Our company’s independently developed next-generation computer-controlled automated cement batching station system addresses the shortcomings of traditional technologies, improving production efficiency while **reducing project costs**. 2. Compared with previous pulp preparation systems, it has the following features: 1) Fully automated computer control. Traditional centralized pulp preparation systems relied on manual operation of buttons to control the mixing of the slurry, and could only prepare slurry with one specific water-cement ratio. These systems required many operators, had poor flexibility, and low precision. In contrast, the fully automated computer control system allows various water-cement ratios, the amount of pulp to be prepared, and the quantity of admixtures to be entered on a computer screen. By pressing the confirm or enter key, the system can automatically carry out consecutive actions such as adding the cement, supplying water, mixing, and discharging the slurry, without any need for human intervention, thus achieving true automated management. 2) Imported components: The microcomputer-based automatic control cabinet uses imported components (such as relays, contactors, sensors, etc.), which offer stable performance, a low failure rate, and are simple to operate and maintain. Ordinary workers can start working after receiving minimal training. In the event of a fault, it can be resolved by an ordinary electrician. 3) The system offers both manual and automatic modes of operation. When a major fault occurs in the computer control system and it cannot be repaired immediately, the selector switch can be switched to the manual position; by pressing the manual button, pulp production can be carried out just like in other manual or semi-automatic pulping systems. In other words, this system is based on the original pulping system and is equipped with a microcomputer-based automatic control unit. 4) Green and environmentally friendly practices improve the quality of the slurry as well as the occupational health and safety of the workers. They ensure a continuous and timely supply of the slurry, reduce waste in the mixing of raw materials, decrease the need for machinery used in slurry production, storage, and transportation, and enhance the efficiency of such machinery. As a result, the production costs of cement slurry are reduced, yielding significant economic benefits.

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