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Rongxin Chemical uses an intelligent factory platform to reduce costs and increase efficiency

2022-02-15View Original

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Rongxin Chemical uses intelligent factory platforms to reduce costs and increase efficiency. Author/Source: Rongxin Chemical. Date: 2022-02-15. Clicks: 11. Rongxin Chemical is actively advancing the integration of information technology and industrial processes; by utilizing intelligent factory platforms and formulating customized solutions, it has achieved significant results. A record was achieved in the first phase, with coal gas consumption per ton of methanol synthesized being less than 2,150 m3; in the later stage of use of the catalyst in the second phase, an excellent result was obtained with coal gas consumption per ton of methanol synthesized at less than 2,200 m3. At first glance, these two sets of figures don’t seem particularly significant. Yet as someone in the chemical industry, I can appreciate the importance and effort behind them. For the development of chemical enterprises, it is essential to prioritize safety; at the same time, focus should be placed on improving production efficiency, reducing energy consumption, and striving to achieve greater benefits wherever possible. This burden falls on us front-line employees. As a synthesis workshop, the production and consumption of methanol are of paramount importance in our work. Our primary goal is to ensure stable and high levels of production as much as possible. Whether it’s during the morning meetings in the workshop or the meetings before and after shifts, it is repeatedly emphasized that process parameters must be strictly controlled, as only by maintaining stable production can we achieve efficiency and improved productivity. Scientific production, continuous experience accumulation, improvement of operational skills, and learning from advanced practices are essential requirements for operators. Faced with a multitude of data related to materials, steam, gas, electricity, water, and more, it is difficult to rely on raw data for analysis. The process of retrieving this information is complex, time-consuming, and inefficient, making it hard to achieve precise operations. In the face of such challenges, it is necessary to take action. Taking advantage of the development of smart factories, we focused on a daily data platform. All employees in the production workshop participated, with leadership providing support and technical managers offering guidance. Staff worked together to analyze the data daily, comparing metrics and identifying trends. They also evaluated production volumes and efficiency, using digital platforms beyond those related to business operations to identify gaps. By precisely analyzing data, issues could be identified and addressed promptly. By analyzing abnormal data to determine their causes and fixing defects in a timely manner, adjustments to the amount of desalinated water used could result in savings of hundreds of thousands of yuan per year. This is the value that digital platforms bring us; they boost employees’ enthusiasm for work and contribute to the advancement of the integration of information technology and industrial processes.

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