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Today I suddenly noticed a problem: in explosion-proof areas, when it is necessary to add intermediate connectors to cables, for example, when additional lighting needs to be installed somewhere or a piece of equipment needs to be moved and the existing cable is not long enough, a connector is usually added on-site to extend the cable. How does everyone make this connector? Our original approach was to use an explosion-proof junction box and place the connectors inside it, but what type of explosion protection should this junction box have? I really hadn’t thought about it; there are three types of explosion-proof junction boxes: intrinsically safe type, flameproof type, and enhanced safety type
Flameproof type (the highest level); it is a type of structure for explosion-proof electrical equipment. In the flameproof design, all those components of the equipment that could ignite explosive gas mixtures are enclosed within a housing. This housing is capable of withstanding internal explosions caused by combustible mixtures that penetrate through any joints or gaps in the housing, without being damaged, and it also prevents ignition of an explosive environment outside caused by one or more gases or vapors (refer to standard GB 3836-2). All components that may generate sparks, arcs, and dangerous temperatures are placed within an explosion-proof enclosure, which separates the interior space of the equipment from the surrounding environment. The flameproof enclosure contains gaps, and due to the breathing action of electrical equipment and gas penetration, explosive gas mixtures may form inside it. When an explosion occurs, the enclosure is capable of withstanding the resulting explosive pressure without being damaged. Moreover, the gaps in the enclosure’s structure help to cool the flame, reduce its spread rate, or interrupt the chain reaction that leads to combustion; this prevents the flame or dangerous flame products from passing through these gaps and igniting the surrounding explosive environment, thereby achieving the purpose of flameproofing. Explosion-proof type “d” is classified into Class I, and IIA, IIB, IIC according to the types of explosive gas environments in which it can be used. Explosion-proof equipment is suitable for Areas 1 and 2. The increased safety explosion-proof type is an explosion-proof design that incorporates additional measures for electrical equipment that does not generate arcs or sparks under normal operating conditions, in order to enhance its safety and prevent the occurrence of dangerous temperatures, arcs, and sparks in its internal and external components. It does not include equipment that generates sparks or arcs under normal operating conditions (see GB 3836-3 standard). Intrinsic safety: Intrinsic safety arises from the production in accordance with the GB3836.1-2000 standard; it refers to the classification of explosion-proof electrical equipment designed for use in coal mines
We usually just make the connection by wrapping it with insulating tape or using heat shrink tubing, to ensure insulation. Using an explosion-proof box makes things a bit more complicated; if it is to be used, choose one according to the explosion-proof rating of the area.
Dear, after finding the explosion-proof zone mapping, select an explosion-proof rating that is not lower than that of the area where you are located
Use flameproof junction boxes of the explosion-proof type.
After the cable box is installed, routine inspections for temperature measurement become a challenge; it is recommended to install temperature-sensing optical cables as well to monitor the temperature in real time. Of course, the most fundamental approach is to choose one without connectors
Flame isolation is sufficient. There’s no need to worry about so many things
The type of explosion-proof junction box to be used is determined by the temperature and pressure at the site, as well as the concentration, type, and chemical properties of the flammable and explosive substances present in that environment. Hazardous areas with explosive gas environments are classified into Zone 0, Zone 1, and Zone 2. Hazardous areas with explosive dust environments are classified into Zone 20, Zone 21, and Zone 22. Explosive gases and vapors are divided into 6 groups based on their ignition temperature, namely T1 to T6; explosive dusts and fibers are divided into 3 groups based on their ignition temperature, namely T1 to T3. Explosive gases and vapors are further classified into IIA, IIB, and IIC categories according to their minimum ignition current ratio and maximum test safety gap. Explosion-proof electrical equipment includes flameproof types (marked with d), increased safety types (marked with e), oil-filled types (marked with o), sand-filled types (marked with q), intrinsically safe types (marked with i), positive pressure types (marked with p), spark-free types (marked with n), and special types (marked with s)