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. Measures for dealing with problems in the slag water system

2012-06-22View Original

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⑴Maintain water quality stability and control graywater parameters. Parameters such as pH value, Cl- and Ca2+ concentrations, graywater turbidity, and conductivity influence each other and are interrelated. At high Cl- levels, in high-temperature and high-pressure environments, severe stress corrosion can occur in equipment, especially stainless steel. Low turbidity directly affects the scale inhibition and dispersion efficiency of water systems ; High turbidity increases the adsorption of scale-inhibiting dispersants, leading to increased consumption of these chemicals and prompting the crystallization of scale particles such as calcium carbonate in gray water, thereby raising the deposition rate in pipeline equipment. Generally, controlling parameters such as water quality pH value, Cl- and Ca2+ concentrations, graywater turbidity, and conductivity is achieved by increasing the amount of wastewater discharged from the system and by adding desalinated water to the system in order to adjust the water quality. For turbidity, an appropriate flocculant must be selected; coal types should be analyzed in a timely manner to determine the optimal amount of flocculant. The level of the chemical agent affects the sedimentation effect; at the same time, the amount of filter cake in the filter press should be monitored. When this amount is lower than normal, an excessively long operating time can also impact turbidity. ⑵During startup and shutdown, the black water valve should be kept at a wide open position. ⑶The black water piping should be arranged properly to avoid excessive elbows and pockets. ⑷For pipes prone to wear, use fittings with wear-resistant linings. An additional impact blind plate is added behind the pressure relief valve on the impact blind plate to improve wear resistance. During maintenance, these areas should be inspected, a record kept, and the wear rate monitored.
Reply #22012-06-22
The theory is well known; what’s crucial is how to ensure stable water quality during production, and it’s most important to determine what range of parameters is economical to maintain
Reply #32012-06-22
By \"more economical\" as mentioned above, does it refer to the amount of wastewater that needs to be discharged and the amount of fresh water required? A large volume of wastewater discharge and fresh water supply indeed helps improve the water quality of the gasification system, but the associated costs for wastewater treatment and fresh water consumption will increase. In my opinion, for the load of a gasification furnace, it is reasonable to emit 0.6~0.8 m3 of wastewater per 1 m3 of coal slurry.
Reply #42012-06-22
I agree with you; for our 80% coal slurry, we generally keep the wastewater discharge at 65, and this level allows the turbidity to remain around 20.

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