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Query post regarding the selection of quotas for heat exchanger maintenance. . . I kneel and implore the experts for their guidance

2012-12-19View Original

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Our company carried out maintenance work on the equipment of a chemical plant in June this year. The contract specified that the 2009 pricing standards for petrochemical maintenance should be applied. When processing the invoices, all the heat exchangers in question were shell-and-tube heat exchangers; which sub-item of those standards should I use? ? ? ! ! ! Inspection and maintenance of floating-head heat exchangers, shell-and-tube heat exchangers, plate heat exchangers, and high-pressure heat exchangers. . . . I’m kneeling and begging for someone experienced to give me some guidance; I’m really stuck. . . . . It would be best if an experienced friend could help answer, but if not, everyone can still share their suggestions. . . . .
Reply #22012-12-20
J2 401 Nominal diameter for disassembly, assembly, pressure test and repair of floating head heat exchanger (within DN300mm) Taiwan 0.00 1856.21 321.50 425.58 1109.13 0.00 0.00 0.00 0.00 J2 402 Nominal diameter for disassembly, assembly, pressure test and repair of floating head heat exchanger (within DN500mm) Taiwan 0.00 2605.67 497.15 457.47 1651.05 0.00 0.00 0.00 0.00 J2 403 Floating head heat exchanger disassembly and pressure test repair Nominal diameter (within DN600mm) Taiwan 0.00 3019.13 690.29 544.88 1783.96 0.00 0.00 0.00 0.00 J2 404 Floating head heat exchanger disassembly, assembly, pressure test and repair nominal diameter (within DN800mm) Taiwan 0.00 3927.73 941.82 664.28 2321.63 0.00 0.00 0.00 0.00 J2 405 Floating head heat exchanger disassembly, assembly, pressure test and repair nominal diameter (within DN1000mm) Taiwan 0.00 4703.73 1146.54 1021.24 2535.95 0.00 0.00 0.00 0.00 J2 406 Floating head heat exchanger disassembly, assembly, pressure test and repair nominal diameter (within DN1200mm) Taiwan 0.00 8210.12 1358.83 845.42 6005.87 0.00 0.00 0.00 0.00 J2 407 Floating head heat exchanger disassembly, assembly, pressure test and repair Nominal diameter (within DN1400mm) Taiwan 0.00 12318.19 1546.06 1024.62 9747.51 0.00 0.00 0.00 0.00 J2 408 Floating head heat exchanger disassembly, assembly, pressure test and repair nominal diameter (within DN1600mm) Taiwan 0.00 14784.27 1778.91 1335.23 11670.13 0.00 0.00 0.00 0.00 J2 409 Floating head heat exchanger disassembly, assembly, pressure test and repair nominal diameter (within DN1800mm) Taiwan 0.00 16872.22 1996.63 1725.93 13149.66 0.00 0.00 0.00 0.00 J2 410 Disassembly and assembly of various parts of the heat exchanger. Replacement of pads. Nominal diameter of small floating head for pressure test (DN300mm piece 0.00 235.77 111.11 85.62 39.04 0.00 0.00 0.00 0.00 J2 411 Disassembly and assembly of various parts of heat exchanger. Replacement of pad. Nominal diameter of pressure test of small floating head (DN500mm piece 0.00 272.27 131.91 96.64 43.72 0.00 0.00 0.00 0.00 J2 412 Disassembly and assembly of each component of the heat exchanger. Replacement of pads. Small floating head pressure test. Nominal diameter (DN600mm piece 0.00 312.69 150.82 113.05 48.82 0.00 0.00 0.00 0.00 J2 413 Disassembly and assembly of each component of the heat exchanger. Gasket replacement. Small floating head pressure test. Nominal diameter (DN800mm). 0.00 356.94 178.95 125.99 52.00 0.00 0.00 0.00 0.00 J2 414 Disassembly and assembly of each component of the heat exchanger and replacement of pads. Nominal diameter of the pressure test of the small floating head (DN1000mm piece 0.00 417.96 199.76 159.19 59.01 0.00 0.00 0.00 0.00 J2 415 Disassembly and assembly of each component of the heat exchanger. Nominal diameter of the pressure test of the small floating head (DN1200mm piece 0.00 462.29 242.31 181.42 38.56 0.00 0.00 0.00 0.00 J2 416 Disassembly and assembly of each component of the heat exchanger. Replacement of pads. Small floating head pressure test. Nominal diameter (DN1400mm piece 0.00 548.45 277.77 220.66 50.02 0.00 0.00 0.00 0.00 J2 417 Disassembly and assembly of each component of the heat exchanger. Gasket replacement. Small floating head pressure test. Nominal diameter (DN1600mm). 0.00 683.60 316.78 314.71 52.11 0.00 0.00 0.00 0.00 J2 418 Disassembly and assembly of each component of the heat exchanger. Small floating head for pressure test. Nominal diameter for pressure test (DN1800mm piece 0.00 793.50 360.04 365.69 67.77 0.00 0.00 0.00 0.00 J2 419 Disassembly and assembly of each component of the heat exchanger. Small floating head for disassembly and replacement of pad. Nominal diameter for disassembly and replacement of pad (DN30 piece 0.00 352.95 31.91 60.80 260.24 0.00 0.00 0.00 0.00 J2 420 Heat exchanger components disassembly and replacement of pads Small floating head disassembly and replacement of pads Nominal diameter (DN50 pieces 0.00 472.42 40.90 62.64 368.88 0.00 0.00 0.00 0.00 J2 421 Disassembly and assembly of each component of the heat exchanger. Disassembly and replacement of pads. Small floating head disassembly and replacement of pads. Nominal diameter (DN60 piece) 0.00 493.39 49.41 71.04 372.94 0.00 0.00 0.00 0.00 J2 422 Disassembly and assembly of each component of the heat exchanger. Disassembly and replacement of the pad. Nominal diameter of the small floating head for disassembly and replacement of the pad (DN80 pieces 0.00 635.22 56.74 83.93 494.55 0.00 0.00 0.00 0.00 J2 423 Disassembly and assembly of each component of the heat exchanger. Disassembly and replacement of the pad. Nominal diameter of the small floating head for disassembly and replacement of the pad (DN10 pieces 0.00 660.24 65.01 92.56 502.67 0.00 0.00 0.00 0.00 J2 424 Heat exchanger components disassembly and replacement of pads Small floating head disassembly and replacement of pads Nominal diameter (DN12 pieces 0.00 813.76 76.83 114.68 622.25 0.00 0.00 0.00 0.00 J2 425 Disassembly and assembly of each component of the heat exchanger and replacement of pads. Disassembly and installation of small floating head and replacement of pads. Nominal diameter (DN14 pieces 0.00 2359.40 89.83 122.31 2147.26 0.00 0.00 0.00 0.00 J2 426 Disassembly and assembly of each component of the heat exchanger. Small floating head for disassembly and replacement of pads. Nominal diameter for disassembly and replacement of pads (DN16 pieces 0.00 2756.27 101.65 150.16 2504.46 0.00 0.00 0.00 0.00 J2 427 Disassembly and assembly of various components of the heat exchanger. Disassembly and assembly of small floating heads for replacement of pads. Nominal diameter for disassembly and replacement of pads (DN18 pieces). 3169.42 113.47 192.26 2863.69 0.00 0.00 0.00 0.00 J2 428 Disassembly and assembly of each component of the heat exchanger. Replace the pad. Pressure test nominal diameter of the dummy cap (DN300mm piece 0.00 520.20 82.74 100.71 336.75 0.00 0.00 0.00 0.00 J2 429 Disassembly and assembly of each component of the heat exchanger and replacement of the pad. Pressure test nominal diameter of the dummy cap (DN500mm piece) 0.00 680.54 107.09 114.42 459.03 0.00 0.00 0.00 0.00 J2 430 The nominal diameter of the pressure test of the dummy cap on the heat exchanger after disassembly and assembly of each component and replacement of the pad (DN600mm piece 0.00 789.26 138.29 130.30 520.67 0.00 0.00 0.00 0.00 J2 431 The nominal diameter of the pressure test of the dummy cap on the heat exchanger disassembly and assembly of each component and replacement of the pad (DN800mm piece 0.00 983.04 185.10 156.35 641.59 0.00 0.00 0.00 0.00 J2 432 Disassembly and assembly of each component of the heat exchanger. Replace the pad and put on the dummy cap for pressure test. Nominal diameter (DN1000mm piece 0.00 1183.09 228.84 182.66 771.59 0.00 0.00 0.00 0.00 J2 433 Disassemble and assemble each component of the heat exchanger and replace the pad. Pressure test nominal diameter of the dummy cap (DN1200mm). 0.00 2441.60 297.86 203.50 1940.24 0.00 0.00 0.00 0.00 J2 434 The nominal diameter of the pressure test of the dummy cap on the heat exchanger after disassembly and assembly of each component and replacement of the pad (DN1400mm piece 0.00 2779.38 335.22 242.25 2201.91 0.00 0.00 0.00 0.00 J2 435 The nominal diameter of the pressure test of the dummy cap on the heat exchanger disassembly and assembly of each component and replacement of the pad (DN1600mm piece 0.00 3380.79 404.24 284.67 2691.88 0.00 0.00 0.00 0.00 J2 436 Disassembly, assembly and replacement of various parts of the heat exchanger. Pressure test nominal diameter of the dummy cap on the pad (DN1800mm piece 0.00 3926.67 479.89 340.88 3105.90 0.00 0.00 0.00 0.00 J2 437 Disassembly and assembly of each component of the heat exchanger and replacement of pads. Disassembly and assembly of flat cover and replacement of pads. Nominal diameter (DN300m piece) 0.00 259.18 35.46 46.17 177.55 0.00 0.00 0.00 0.00 J2 438 Disassembly and assembly of each component of the heat exchanger. Disassembly and assembly of the flat cover and replacement of the pad. Nominal diameter of the flat cover. 378.45 52.01 71.04 255.40 0.00 0.00 0.00 0.00 J2 440 Disassembly and assembly of each component of the heat exchanger and replacement of pads Flat cover Disassembly and replacement of pads Nominal diameter (DN800m piece 0.00 539.21 82.74 79.46 377.01 0.00 0.00 0.00 0.00 J2 441 Disassembly and assembly of each component of the heat exchanger and replacement of pads. Disassembly and assembly of flat cover and replacement of pads. Nominal diameter (DN1000 piece) 0.00 570.69 99.29 86.27 385.13 0.00 0.00 0.00 0.00 J2 442 Disassembly and assembly of each component of the heat exchanger. Disassembly and assembly of the flat cover and replacement of the pad. Nominal diameter (DN1200 pieces 0.00 737.85 137.11 96.04 504.70 0.00 0.00 0.00 0.00 J2 443 Disassembly and assembly of each component of the heat exchanger. Disassembly and assembly of the flat cover and replacement of the pad. Nominal diameter (DN1400 pieces 0.00 2070.49 170.21 104.13 1796.15 0.00 0.00 0.00 0.00 J2 444 Disassembly and assembly of heat exchanger components and replacement of pads Flat cover Disassembly and replacement of pads Nominal diameter (DN1600 piece 0.00 2515.57 192.67 139.08 2183.82 0.00 0.00 0.00 0.00 J2 445 Disassembly and assembly of each component of the heat exchanger and replacement of pads. Disassembly and assembly of flat cover and replacement of pads. Nominal diameter (DN1800 pieces) 0.00 2965.28 231.67 182.44 2551.17 0.00 0.00 0.00 0.00 J2 446 Disassembly and assembly of each component of the heat exchanger. Disassembly and assembly of the outer pad of the tube box. Disassembly and replacement of the pad. Nominal diameter (DN piece 0.00 264.62 40.90 46.17 177.55 0.00 0.00 0.00 0.00 J2 447 Disassembly and assembly of each component of the heat exchanger. Disassembly and assembly of the outer pad of the pipe box. Disassembly and replacement of the pad. Nominal diameter (DN piece 0.00 362.72 49.64 61.74 251.34 0.00 0.00 0.00 0.00 J2 448 Disassembly and assembly of each component of the heat exchanger. Replacement of pads. Disassembly and assembly of outer gasket of pipe box. Nominal diameter (DN piece 0.00 386.25 59.81 71.04 255.40 0.00 0.00 0.00 0.00 J2 449 Disassembly and assembly of various parts of the heat exchanger. Disassembly and assembly of the outer gasket of the tube box. Disassembly and assembly of the outer gasket. Nominal diameter of the outer gasket (DN). Pieces 0.00 601.83 126.24 90.96 384.63 0.00 0.00 0.00 0.00 J2 451 Disassembly and assembly of heat exchanger components Replacement of pads Pipe box outer pad Disassembly and assembly of replacement pads Nominal diameter (DN Pieces 0.00 762.91 162.17 96.04 504.70 0.00 0.00 0.00 0.00 J2 452 Disassembly, assembly and replacement of each component of the heat exchanger. Disassembly, assembly and replacement of the outer gasket of the pipe box. Nominal diameter (DN piece 0.00 2106.18 195.74 104.13 1806.31 0.00 0.00 0.00 0.00 J2 453 Disassembly and assembly of each component of the heat exchanger. Disassembly and assembly of the outer pad of the tube box. Disassembly and replacement of the pad. Nominal diameter (DN piece 0.00 2546.80 230.02 132.96 2183.82 0.00 0.00 0.00 0.00 J2 454 Disassembly and assembly of each component of the heat exchanger. Disassembly and assembly of the outer pad of the tube box. Disassembly and replacement of the pad. Nominal diameter (DN piece 0.00) 3042.12 280.13 170.20 2591.79 0.00 0.00 0.00 0.00 J2 455 Heat exchanger components disassembly and replacement of pads Large cap disassembly and replacement of pads Nominal diameter (DN300m piece 0.00 418.05 49.17 60.80 308.08 0.00 0.00 0.00 0.00 J2 456 Disassembly and assembly of each component of the heat exchanger and replacement of pads. Disassembly and assembly of large cap and replacement of pads. Nominal diameter (DN500m piece) 0.00 434.19 59.57 62.48 312.14 0.00 0.00 0.00 0.00 J2 457 Disassembly and assembly of each component of the heat exchanger. Disassembly and replacement of the pad. Nominal diameter of the large cap for disassembly and replacement of the pad (DN600m piece 0.00 517.26 73.28 71.04 372.94 0.00 0.00 0.00 0.00 J2 458 Disassembly and assembly of the various components of the heat exchanger. Disassembly and replacement of the pad. Nominal diameter of the large cap for disassembly and replacement of the pad (DN800m piece 0.00 637.15 114.42 84.92 437.81 0.00 0.00 0.00 0.00 J2 459 Disassembly and assembly of various parts of the heat exchanger. Replacement of pads. Disassembly and assembly of large cap. Replacement of pads. Nominal diameter (DN1000 pieces 0.00 685.57 151.30 88.34 445.93 0.00 0.00 0.00 0.00 J2 460 Disassembly and assembly of each component of the heat exchanger and replacement of pads. Disassembly and assembly of large cap and replacement of pads. Nominal diameter (DN1200 piece) 0.00 1727.07 196.68 87.38 1443.01 0.00 0.00 0.00 0.00 J2 461 Disassembly and assembly of each component of the heat exchanger. Disassembly and replacement of the pad. Disassembly and assembly of the large cap and replacement of the pad. Nominal diameter (DN1400 pieces 0.00 2162.17 244.91 110.95 1806.31 0.00 0.00 0.00 0.00 J2 462 Disassembly and assembly of each component of the heat exchanger. Disassembly and replacement of the pad. Nominal diameter of the large cap. Disassembly and replacement of the pad (DN1600 piece 0.00). 2634.04 298.10 152.12 2183.82 0.00 0.00 0.00 0.00 J2 463 Disassembly and assembly of each component of the heat exchanger. Replacement of pads. Disassembly and assembly of large cap. Replacement of pads. Nominal diameter (DN1800 piece 0.00 2774.65 335.22 194.69 2244.74 0.00 0.00 0.00 0.00 J2 464 Nominal diameter of heat exchanger core pumped on the ground (within DN300mm) pieces 0.00 509.46 78.01 61.13 370.32 0.00 0.00 0.00 0.00 J2 465 Nominal diameter of heat exchanger core on the ground (within DN500mm), piece 0.00 558.51 100.47 80.26 377.78 0.00 0.00 0.00 0.00 J2 466 Nominal diameter of heat exchanger core on the ground (within DN600mm), piece 0.00 742.46 144.20 99.53 498.73 0.00 0.00 0.00 0.00 J2 467 Heat exchanger core pumping surface nominal diameter (within DN800mm) piece 0.00 978.23 195.03 119.04 664.16 0.00 0.00 0.00 0.00 J2 468 Nominal diameter of heat exchanger core for extraction on the ground (within DN1000mm) Piece 0.00 1185.60 226.94 156.83 801.83 0.00 0.00 0.00 0.00 J2 469 Nominal diameter of heat exchanger core for extraction on the ground (within DN1200mm) Pieces 0.00 3096.91 364.53 157.95 2574.43 0.00 0.00 0.00 0.00 J2 470 Heat exchanger core pumping surface nominal diameter (within DN1400mm) Pieces 0.00 3645.02 413.70 177.83 3053.49 0.00 0.00 0.00 0.00 J2 471 Nominal diameter of heat exchanger core pumped on the ground (within DN1600mm) pieces 0.00 4068.18 430.96 197.09 3440.13 0.00 0.00 0.00 0.00 J2 472 Nominal diameter of heat exchanger core extraction on the ground (within DN1800mm) piece 0.00 6065.56 534.26 199.44 5331.86 0.00 0.00 0.00 0.00 J2 473 Nominal diameter of heat exchanger core extraction platform (within DN300mm) piece 0.00 897.39 96.69 119.28 681.42 0.00 0.00 0.00 0.00 J2 474 Nominal diameter (within DN500mm) on the heat exchanger core extraction platform 0.00 932.43 107.33 120.88 704.22 0.00 0.00 0.00 0.00 J2 475 Nominal diameter (within DN600mm) on the heat exchanger core extraction platform 0.00 1037.84 164.30 157.92 715.62 0.00 0.00 0.00 0.00 J2 476 Nominal diameter (within DN800mm) on the heat exchanger core extraction platform 0.00 pieces 2671.82 241.36 177.19 2253.27 0.00 0.00 0.00 0.00 J2 477 Nominal diameter (within DN1000mm) on the heat exchanger core extraction platform 0.00 pieces 3491.21 313.94 195.71 2981.56 0.00 0.00 0.00 0.00 J2 478 Nominal diameter (within DN1200mm) on the heat exchanger core extraction platform 0.00 3577.97 387.70 197.31 2992.96 0.00 0.00 0.00 0.00 J2 479 Nominal diameter (within DN1400mm) on the heat exchanger core extraction platform 0.00 5892.44 489.11 216.57 5186.76 0.00 0.00 0.00 0.00 J2 480 Nominal diameter (within DN1600mm) on the heat exchanger core extraction platform 0.00 pieces 6996.65 550.34 238.16 6208.15 0.00 0.00 0.00 0.00 J2 481 Nominal diameter (within DN1800mm) on the heat exchanger core extraction platform 0.00 pieces 11070.01 622.68 279.01 10168.32 0.00 0.00 0.00 0.00
Reply #32012-12-20
As you shared. . . . . The content related to the maintenance of shell-and-tube heat exchangers is still missing; I have gone through that section in the specifications countless times recently. . . . But today, everything was finally resolved. . . . . . Not satisfied, but it’s still acceptable
Reply #42020-08-23
Just use the appropriate quota for that type of heat exchanger – what’s there that you can’t find? .

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