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Preparation, characterization, and application prospects of polymer-nanocomposite materials

2007-12-07View Original

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Preparation, Characterization, and Application Prospects of Polymer Nanocomposites Abstract: This review summarizes the current research progress on polymer nanocomposites. The preparation methods for such composites are divided into four categories: direct blending of nanomaterials with polymers (including the preparation of nanomaterials and methods for modifying their surfaces); In-situ generation of nanounits in polymer matrices ; In the presence of nanounits, monomeric molecules undergo in-situ polymerization to form polymers, and both nanounits and polymers are generated simultaneously. It introduces the characterization techniques for polymer nanocomposites and their application prospects. Keywords Polymer nanocomposites, nanoscale units, preparation, characterization, applications 1 Introduction Nanomaterial science is an emerging and rapidly developing field within materials science. Due to their many unique properties, nanomaterial systems offer broad application prospects. They involve various disciplines such as atomic physics, condensed matter physics, colloid chemistry, coordination chemistry, chemical reaction kinetics, and surface and interface science, making them of great research value both in practical applications and theory. As a result, they have become one of the hot topics in materials science research in recent years, and are regarded as \"the most promising materials of the 21st century\" [1, 2]. As early as 1959, the renowned physicist Richard Feynman [3] first proposed the idea of \"What would happen if we could arrange the atoms one by one in the way we want them?\" in a lecture at the annual meeting of the American Physical Society. Japanese scientist Kubo [4] conducted theoretical research on the quantum size effects of nanoparticles in 1962, while Professor Ryoji Ueda from Nagoya University in Japan defined nanoparticles as those that can be seen using a transmission electron microscope (TEM) ; However, it was not until the mid-1980s, with the advancement of mesophysics and the improvement of experimental observation techniques, that nanomaterial science began to develop rapidly. The range of nanosystems is generally defined as 1 nm to 100 nm, falling between clusters (aggregates of atoms with a size of less than 1 nm) and sub-micron systems, among which nanoparticles are typical representatives of such systems. Due to their small size and large specific surface area, nanoparticles exhibit a sharp increase in the number of surface atoms, surface energy, and surface tension as the particle size decreases. This gives rise to effects such as the size effect, surface effect, quantum size effect, and macroscopic quantum tunneling effect, resulting in many novel properties that distinguish nanoparticles from conventional solids and opening up broad prospects for their application ; At the same time, it also adds new elements to the research on conventional composite materials. Nanocomposites containing nanoscale components [5] are typically designed with practical applications in mind; they constitute an important part of nanomaterial engineering and represent a new trend in the development of nanomaterials. Among these, polymeric nanocomposites [6–10] have attracted considerable attention from researchers due to the excellent properties of the polymeric matrix, such as ease of processing and corrosion resistance, as well as its ability to prevent the oxidation and agglomeration of nanoscale components, thereby ensuring high long-term stability and allowing the unique properties of these nanoscale components to be fully utilized. Polymer nanocomposites are a new type of composite material formed by combining various nanoscale units with organic polymer materials in different ways; the nanoscale units used can be metals, ceramics, polymers, or other materials depending on their composition ; Classified by geometric shape, they can be spherical, flaky, or cylindrical nanoparticles, or even nanofibers, nanotubes, nanofilms, etc ; Based on their phase structure, they can be either single-phase or multi-phase; the range is quite broad. In a broad sense, multi-phase polymer composites can be considered as polymer nanocomposites as long as at least one of their constituent phases has a dimension in the nanoscale range (1 nm–100 nm). Typical nanoparticle/polymer composites can be roughly divided into three types based on the type of combination: 0-0 composites, 0-2 composites, and 0-3 composites. Nanoparticles can be dispersed uniformly or non-uniformly within the polymer matrix ; It may be arranged in an orderly manner or in a disordered one; even the particle aggregates can form fractal structures ; The main geometric parameters of composite systems include the inherent geometric parameters of the nanomaterials, as well as their spatial distribution parameters and volume fractions. This paper focuses on the latter two types of polymer-nanocomposite materials. In addition, there are also 1-3 composite types, 2-3 composite polymer nanocomposites, polymer nanomulti-layer film composite materials, and composite materials formed by the assembly of organic polymer mesoporous solids with heterogeneous nanoparticles, among others [1]. 2 Preparation of polymer nanocomposites. Polymer nanocomposites cover a wide range of topics and aspects, and various preparation methods have been developed in recent years [11,12]. These methods can be roughly classified into four categories: direct blending of nanoscale units with polymers, and the in-situ generation of nanoscale units within the polymer matrix ; In the presence of nanounits, monomeric molecules undergo in-situ polymerization to form polymers, with both nanounits and polymers being generated simultaneously. The core idea behind various methods for preparing nanocomposites is to effectively control the geometric parameters, spatial distribution, and volume fraction of the nanoscale units within the composite system. In particular, it is necessary to regulate the preparation conditions – such as spatial constraints, reaction kinetics, and thermodynamic factors – in order to ensure that at least one dimension of a certain constituent phase in the system is on the nanoscale (that is, to control the primary structure of the nanoscale units). Secondly, attention is paid to controlling the secondary structure of these aggregated nanoscale units. 2.1 Direct blending of nanounits with polymers: In this method, the prepared nanounits are directly blended with polymers, which can be done in solution form, emulsion form, or melt form. For example, M. YOSHIDA et al. [13] prepared nano-TiO2 particles using reverse-phase latex, which were then blended with a polyimide solution in N-methylpyrrolidone (NMP) to produce nano-TiO2/PI composite materials ; Nakajō Sumi [14] reported that by melt blending surface-treated TiO2 particles with a particle size of about 10 nm [3.5% (by mass)] with PP, a translucent composite material was produced, whose mechanical properties were improved compared to pure PP. 2.1.1 Preparation of nanocells There are various methods for preparing nanocells that can be used in direct blending [15–18]. Generally, there are two approaches to their preparation: a bottom-up approach, which starts with precursors such as atoms and molecules ; From large to small size reduction methods, that is, preparation starting from conventional block precursors (generally, the construction method is employed to better control the microstructural properties of the resulting nanoscale units). Overall, they can be further divided into three categories: physical methods, chemical methods, and physicochemical methods. Physical methods include physical grinding, which is used to produce nanoparticles by means of ultra-fine grinding; this process relies on the mutual grinding and impact between the medium and the material, with the addition of grinding aids or high-power ultrasonic waves to achieve further refinement of the particles ; Physical Vapor Deposition (PVD): The substance to be vaporized is heated in a low-pressure inert gas to turn it into a gas, which then condenses into nanoparticles within that inert gas. The heating source can be resistive heating, high-frequency induction, electron beams, or lasers; different heating methods result in variations in the quantity, size, and distribution of the nanoparticles produced ; There are also the flowing liquid surface vacuum evaporation method, discharge explosion method, vacuum sputtering method, and so on. Chemical methods include chemical vapor deposition (CVD), which uses the same heating source as PVD to convert raw materials (metal oxides, hydroxides, metal alkoxides, etc.) into a gas phase; subsequent chemical reactions then lead to the nucleation and growth of nanoparticles ; Hydrothermal synthesis: Synthesis under high temperature and pressure in fluids such as aqueous solutions or vapors ; Chemical precipitation method [19,20]: A precipitant is added to a metal salt solution to produce a precipitate, which is then subjected to heat treatment; methods include direct precipitation, coprecipitation, and homogeneous precipitation ; Sol-Gel method [21,22]: An organic metal alkoxide or inorganic salt solution is hydrolyzed to cause the solute to polymerize into a sol, which is then gel-cured; followed by drying at low temperature, grinding, and calcination to obtain nanoparticles ; Microemulsions and reverse micelle methods [23–26]: Microemulsions and reverse micelles utilize two immiscible solvents (an organic solvent and an aqueous solution); by selecting appropriate surfactants and controlling their relative amounts, it is possible to reduce the size of the water-phase droplets to the nanoscale. When these microemulsion droplets collide with each other, substance exchange occurs, and chemical reactions take place within the water cores. Each water-phase microdomain functions as a “microreactor,” which helps to control the size of the resulting particles, thereby producing nanoparticles. Appropriate surfactants can adhere to the surface of these nanoparticles, serving to stabilize and protect them from further growth, as well as to modify their surface chemistry. Additionally, by choosing the right surfactants and additives, it is possible to control the shape of the water-phase microdomains (which act as a “template”), allowing for the creation of nanoparticles in various shapes such as spherical, rod-shaped, or disc-shaped. It is also possible to produce nanoscale core-shell bimetallic particles, alloy particles, and core-shell bisemiciconductor particles [27–29] ; There are also the spray method [30], the solid-liquid redox method [31,32], and so on. Physical-chemical methods include the active hydrogen-molten metal reaction method: an arc is generated between a plasma of inert gas containing hydrogen and the metal, melting the metal; simultaneously, the ionized inert gas and hydrogen dissolve into the molten metal. The molten metal is then forced to evaporate and condense, resulting in nanoparticles. This method enables the production of high-purity nanoparticles of various metals as well as ceramic nanoparticles such as titanium nitride and aluminum nitride, with high efficiency. Generally speaking, the method of directly blending such nanounits with polymers is simple and straightforward; there are many types of nanounits available for use, and their geometric parameters and volume fractions are easy to control. However, it is generally difficult to determine the spatial distribution parameters of the nanounits in the resulting composite materials. The distribution of these nanounits is uneven, and they tend to aggregate, which affects the properties of the material. An improvement strategy involves modifying the surface of the resulting nanounits to enhance their dispersibility and durability, increase their surface activity, and introduce new physical, chemical, and mechanical properties to their surface [18,33]. 2.1.2 Surface modification of nanoscale units The methods for surface modification of nanoscale units can be divided into two categories based on whether there is a chemical reaction between the surface modifiers and the units: physical surface adsorption methods and chemical surface modification methods. Modification can also be achieved using low-molecular-weight compounds, primarily various coupling agents; for example, nanoscale SiO2 particles can be reacted with C(OR)4, R′C(OR)3, and R′R″C(OR)2 in CCl4 to introduce -OR groups [3 4] ; Alternatively, when preparing nanoparticles using the microemulsion method, polyphosphates or thiol compounds can be used as capturing agents to terminate the surface of microcrystals and thus stop the growth of nuclei, while also preventing particle agglomeration [35,36] ; Polymer modification can also be achieved by anchoring polymerization on the particle surface; since the nanoparticles are ultimately to be dispersed in a polymer matrix, the anchoring polymerization modification method is particularly useful. The anchoring polymer modification method can be divided into two categories: adsorption and encapsulation polymer modification, and surface grafting polymer modification [37]. Adsorption-based encapsulation and polymer modification generally refers to a situation in which, apart from interactions such as van der Waals forces, hydrogen bonds, or coordination bonds between two components, there are no ionic bonds or covalent bonds holding them together. There are mainly two approaches: polymer deposition in solution or melt, followed by adsorption onto particle surfaces for encapsulation modification; or polymerization after the monomers are adsorbed and encapsulated. For example, the silanol groups on the surface of silica or silicate particles can adsorb many medium-polarity (such as PS) and highly polar homopolymers or copolymers ; Hiroshi immersed a series of metal microparticles in solutions containing polyelectrolytes such as pyrrole, furan, thiophene, aniline, and their derivatives, allowing the monomers to adhere to the surface of the particles. These particles were then placed in an oxidizing solution for polymerization, resulting in a layer of conductive polymer being formed on the surface of the metal particles. This approach preserves the high electrical conductivity of the metal while also preventing the particles from being oxidized by air ; OHaver and others [38] pre-adsorbed low-molecular-weight surfactants on the particle surface to form double-layer micelles, with organic monomers encapsulated within these double-layer micelles where polymerization occurred; the particles then adsorbed the polymers through the surfactant bridges. Surface grafting polymerization modification mainly falls into three categories: grafting polymers onto the surface of particles containing polymerizable groups (which requires active groups on the particle surface that can copolymerize with monomers; organosilanes such as RSiX3 are commonly used as surface modifiers for inorganic particles); initiating graft polymerization from the particle surface (introducing active species with initiation capability, such as free radicals, cations, or anions, onto the particle surface to initiate polymerization); and reacting active polymers with the active groups on the particle surface to form grafts. In summary, the use of anchoring polymer modification can not only alter the surface polarity of particles and enhance their compatibility with organic polymers, but also improve their thermal and light stability as well as chemical resistance. Moreover, by introducing functional polymers, new functions can be achieved, giving it broad application prospects. 2.2 In-situ generation of nanoscale units in polymer matrices: This method utilizes the specific functional groups present in polymers to complex and adsorb metal ions, as well as the spatial constraints imposed by the matrix on the movement of reactants; or alternatively, the matrix provides a nanoscale scale constraint that enables the in-situ formation of nanocomposites. It is commonly used to prepare functional composite materials consisting of polymers combined with nanoscale units such as metals, sulfides, and oxides. The precursors for generating nanounits can be organometallic compounds, or metal ions adsorbed on polymer functional groups (such as through chelation, etc.) ; The reaction mechanisms for the generation of nanounits include radiation, heating, light exposure, gas reactions, and solution reactions, among others [39–52]. Yoshio HAYASHI[39] and others prepared nano-silver/polymer optical materials using the dry silver salt imaging method, which involves uniformly dispersing a small amount of photosensitive silver halide, a non-photosensitive long-chain organic silver salt (RCOOAg), and an appropriate reducing agent in a polymer matrix; upon exposure, the silver halide decomposes to form latent image Ag nuclei, which also serve as catalyst nuclei ; Within the range of 120°C to 140°C, a reduction reaction of organic silver salts is catalyzed near Ag nuclei, resulting in the in-situ formation of silver nanoparticles. In this process, halide ions are added to a polymer solution in which the organic silver salts are uniformly dispersed, thereby enabling the in-situ formation of silver halides to ensure their uniform dispersion. YUKIMICHI NAKAO[40] prepared noble metal (Pt, Pd, Ag, Au, etc.)/PMMA composites: The noble metal complex was first dissolved in the polymer monomer MMA and polymerized at a low temperature to yield a PMMA solid solution of the noble metal complex; thereafter, heating at a temperature range of 120°C to 140°C led to the in-situ formation of noble metal nanoparticles within PMMA, as shown below (where M represents the noble metal). D. Yu. Godovski et al.[6] immersed the polymer matrix in an aqueous or non-aqueous solution, allowing the dissolved reactants to migrate into the swollen polymer and be fixed by the functional groups present in the matrix, after which reactions took place to form insoluble particles, with the reaction by-products being washed away. For example, to synthesize CdS nanoparticles in situ within a polyvinyl alcohol matrix containing polyacrylic acid, a stoichiometric solution of CuSO4 and Na2S is used at a pH of approximately 12. The acidic groups of polyacrylic acid act as coordination centers for Cu2+, while S2– reacts with it; thus, CuSO4 + Na2S → CuS + Na2SO4, resulting in CuS microcrystals. The by-products Na2SO4 and polyacrylic acid can be removed by washing. This method is suitable for preparing insoluble sulfides and oxides, and the particle size does not depend on the reactant concentration but rather on the swelling degree of the matrix. Wang Y[41] and others mixed polymeric E-MAA particles with a radius of about 5 nm with lead acetate or lead acetylpropionate at around 160 °C; the metal cations formed polar clusters with E-MAA, while the carboxyl groups of the copolymer acted as anions surrounding them. Furthermore, such polymer films with a thickness of 30 μm to 300 μm and containing Pb2+ at concentrations ranging from 0.0005 mol/L to 1 mol/L can produce PbS nanoparticles after being exposed to an H2S atmosphere at a pressure of 101.325 MPa and at temperatures between 25 °C and 125 °C for 2 hours; similar compounds such as PbSe, ZnS, and CdSe can also be obtained. Gao Mingyuan and others from Jilin University [42,43] synthesized lead-containing polymer microgels by copolymerizing lead methacrylate with active functional groups and styrene solutions, which were then reacted with H2S gas to produce PbS nanoparticle/polymer composite systems ; Goldman et al. [44] copolymerized diene-A with styrene to form a polymer network, which was then swollen and sulfonated, followed by metal ion exchange; subsequently, reaction with H2S in a suitable solvent enabled the preparation of various metal sulfides. Preparation of polymer network → Sulfonation → Ion exchange → Vulcanization Metal particles are generated in situ within the polymer matrix through the thermal decomposition of metal compounds; for example, C. H. Griffiths and others [45] achieved the formation of nanoscale Fe particles (with particle sizes ranging from 1.5 nm to 20 nm) by thermally decomposing Fe(CO)5 in a polymer solution at around 150°C under an argon atmosphere ; J. Mark et al. [46] mixed nickel formate and polyethylene oxide in 1,2-ethanediol, heated it at 200°C, and then removed the solvent under reduced pressure to obtain a Ni-PEO composite (the diameter of the Ni particles obtained by this method in the literature is approximately 400 nm). The thermal decomposition reactions are as follows: Block polymers with a core-shell structure can also be utilized to place the precursor within a nanoscale core; for example, Co2(CO)8 decomposes thermally within the nanocores of PS-b-P4VP microemulsions to produce nanoscale Co particles [47]. The Laboratory of Radiophysics and Chemistry at the University of Paris-Sud was the first to propose the use of radiation methods for the preparation of nanoparticles [48]. This involves using electromagnetic wave radiation on dilute aqueous solutions containing metal salts; the active particles generated as a result of the radiation-induced decomposition of water are then used to reduce metal ions to atomic form, which subsequently aggregate to form nanoparticles. By adjusting the composition and properties of the solution, it is possible to control the size and structure of these stable nanoparticles. When water-soluble polymers are used as stabilizers for the system, the radiolytically synthesized metal nanoparticles are generated in situ within the polymer. If the organic polymer resin itself is a mesoporous solid (falling between microporous and macroporous materials), the nanoscale pores and cage-like structures inherent in the matrix can be used directly as \"templates\" for the synthesis of nanounits within them. For example, metal ions can be introduced first, followed by heating in an oxygen atmosphere or introducing hydrogen sulfide, thereby producing oxide and sulfide nanoparticles; moreover, the size and shape of the nanoparticles can be controlled by regulating the size and shape of the mesopores [49,50]. Additionally, organic polymer nanoparticle composite films can be prepared by directly depositing and diffusing a nanoparticle colloid suspension on a polymer film [51] ; It can also be prepared using molecular deposition (MD) technology [52]. 2.3 In-situ polymerization of monomer molecules to form polymers in the presence of nanoscale particles. This method involves the in-situ polymerization of monomer molecules in solutions containing metal, sulfide, or hydroxide colloidal particles to produce polymers; the key is to maintain the stability of these colloidal particles so that they do not aggregate easily. D. Yu. Godovski [6] prepared nanocomposites by in-situ polymerization of polyethylene alcohol and poly(N-vinyl-2-pyrrolidone) in Au/Pt bimetallic colloidal particle solutions. Furthermore, when preparing Au/PMMA nanocomposites, K. E. Conslaves [53] first functionalized the surfaces of the gold nanoparticles obtained by reducing HAuCl4 with NaBH4, that is, by coating them with a layer of dodecylthiol (which not only prevents the agglomeration of the gold particles but also improves their compatibility with various polymers due to its hydrocarbon groups), and then added these particles to the MMA monomer to initiate polymerization and thus obtain the nanocomposites. For thermosetting polymers such as epoxy resins, the nanounits can first be mixed with epoxy oligomers, and then cured and shaped to form nanocomposites [54]. After polymer grafting on the nanoparticle surface, they can be directly compressed into high-solid-content composites. 2.4 Simultaneous formation of nanounits and polymers This approach includes the preparation of polymer-based organic-inorganic nanocomposites through intercalation-induced in-situ polymerization [55–59], the preparation of nanometal-organic polymer composite films via evaporation (or sputtering, laser) deposition [60], as well as the sol-gel method [61–63]. The concept of preparing polymer-based organic-inorganic nanocomposites through intercalation-induced in-situ polymerization was first proposed by E. P. Gianelis and Mehrotra. The synthesis process involves inserting polymer monomers into silicate clays with a layered structure (MTSs), where polymerization takes place in situ between the layers of MTSs. Meanwhile, the polymer macromolecular chains cause the MTSs to cleave, resulting in the formation of dispersed nanounits within the polymer matrix, thereby yielding nanocomposites in situ. For example, montmorillonite Nax(Al2-xMgx)(Si4O10).mH2O is a 2∶1 type layered silicate with a layer thickness of about 1 nm. The inner surfaces of these layers carry an excess of negative charge, which is compensated for by cations adsorbed between the layers. When the cations in these interlayer spaces are Ca2+, Mg2+, Na+, etc., they can easily be exchanged with organic or inorganic cations. Many mononuclear or multinuclear organic cations, organometallic complexes, and biological cations can be introduced into the interlayer via ion exchange. Under appropriate polymerization conditions, the polymerization of monomers in confined spaces can lead to the collapse of the layers in the clay, causing it to separate into single layers; as a result, the clay is dispersed in the polymer matrix in the form of sheets about 1 nm thick. In-situ intercalation polymerization of polyamides/montmorillonite involves organicizing the clay through ion exchange reactions, followed by inserting polyamide monomers between the quasi-two-dimensional silicate clay layers for in-situ polymerization, thereby producing nanocomposites. In addition to polyamides, the matrices for in-situ intercalation polymerization also include polyimides, polyesters, polycarbonates, etc. Furthermore, in some cases, polymers can also be directly intercalated and compounded within MTSs, causing the clay layers to delaminate into single layers; examples include PEO, PS, etc. This falls under the second category of methods for preparing polymer nanocomposites by in-situ generation of nanounits. For metal-organic polymer composite films in which nanoscale metal particles are uniformly distributed within organic polymers, the preparation methods [64,65] include evaporation deposition, sputtering deposition, and laser deposition. In these methods, organic monomers are polymerized on the surface of the substrate, while metal is vaporized and deposited on the substrate to form the metal-organic polymer composite film. It should be noted that some methods, when applied under different conditions, can be classified into different categories. For example, the sol-gel method utilizes the hydrolysis reaction of sol-gel precursors such as Si(OR)4; by adding organic polymer components, inorganic/organic hybrid nanomaterials can be prepared. By controlling the structure, phase morphology, and interphase forces of the organic and inorganic components, the properties of the material can be significantly altered. When a sol-gel reaction is carried out in a polymer solution, it falls into the second category; however, there are few polymers that can dissolve in sol-gel systems and remain stable without precipitating after gelation. Materials such as PVC and PMMA do not work, whereas poly(2-vinylpyridine) and poly(4-vinylpyridine) can be used in TEOS/H2O systems [66] ; When high-molecular-weight substances are polymerized within a gel network, it falls into the third category, such as MMA polymerizing in a SiO2 network. When the sol-gel process and the polymerization of monomer molecules occur simultaneously, it falls under the fourth category. ROMP (ring-opening polymerization) takes place alongside the hydrolysis of Si(OR)4 to form SIPN [67]. All of the methods described above are related to the preparation of inorganic/organic polymer nanocomposites. In addition, so-called polymer-based molecular composites – namely rigid rod-shaped polymers such as solvatochromic liquid crystal polymers SLCP, thermotropic liquid crystal polymers TLCP, and other straight-chain polymers that are dispersed at the molecular level within a flexible polymer matrix – are also classified as nanocomposites [68,69]. The preparation method for these composites is usually blending; for SLCP, solution blending is employed, using materials such as PPTA/PI, PAI, NBR, ABS, PVC, PBA, PPBT/ABPBI, PAII ; Melt blending is used for TLCP, such as TLCP/PI. 3 Characterization techniques for polymer nanocomposites The characterization techniques for polymer nanocomposites can be divided into two aspects: structural characterization and property characterization. Structural characterization mainly refers to the analysis of the structural morphology of the nanophases in composite systems. This includes the primary and secondary structures of the particles (such as the structural characteristics of the nanoparticles themselves, their shape, size and distribution, as well as the inter-particle distance distribution; for fractal structures, it also involves determining the fractal dimension), as well as the interface structures and interactions between nanoparticles or between nanoparticles and the polymer matrix ; Performance characterization, on the other hand, is a description of the properties of composite systems, and is not limited to nanocomposite systems. Only by accurately characterizing the various fine structures of nanomaterials can effective control over the structure of composite systems be achieved, thereby enabling the design and synthesis of nanocomposites that meet specific performance requirements. The following provides a brief introduction to some structure testing and characterization techniques suitable for nanosystems and their applications. Transmission electron microscopy (TEM), with a resolution sufficient for observing the nanoscale, combined with image processing techniques, can be used to determine the shape and size of nanoparticles, as well as their distribution and interparticle spacing distribution, and to determine the fractal dimension (on a statistical basis only). X-ray techniques, including wide-angle X-ray diffraction (WAXS) and small-angle X-ray scattering (SAXS). WAXS can be used to determine the structural parameters of nanoscale units, to check for any structural distortions, etc., and the average particle size in the direction of the corresponding crystal planes can be calculated from the full width at half maximum of the diffraction peaks ; By applying a radial distribution function to the wide-angle X-ray diffraction spectra, it is also possible to obtain information on the changes in the arrangement of neighboring atoms in the nanoparticles or the matrix. SAXS [70] can be used to determine the particle size distribution, volume fraction, and particle/matrix interface area, and the interference effects caused by the arrangement of particles are also reflected in the curves. The structural characteristics of nanoelements (including the surface atomic layer structure) can also be characterized using techniques such as X-ray photoelectron spectroscopy (XPS), Auger electron spectroscopy (AES), and ion energy loss spectroscopy (ILS). There are many techniques for characterizing the interface structure and interactions, such as X-ray photoelectron spectroscopy, Auger electron spectroscopy, laser Raman spectroscopy [71], infrared spectroscopy, etc., which can be used to study and characterize the interactions between nanoparticles and polymers ; The properties of the polymer interfacial layer can be characterized using DSC, dynamic viscoelastic spectroscopy, dielectric spectroscopy, etc. There are also some other useful testing methods, such as scanning probe microscopy (including STM, AFM, etc.). Among these, the atomic force microscope (AFM) [72,73] uses a micro-cantilever that is highly sensitive to weak forces; a tiny tip is attached to this cantilever. By scanning this tip over the surface of the sample, it is possible to obtain information about the microscopic morphology of the surface as well as detailed structural features at the near-atomic resolution level. Thanks to its extreme sensitivity to forces during measurement, AFM can also determine the nanoscale mechanical properties of a material, including elasticity, plasticity, hardness, and friction. It can also measure the contact angle between nanoparticles and polymer matrices [74]. There is also Positron Annihilation Tomography (PAT) [75], which is considered a probe for nanoscale micropores and free volume in polymer systems ; Additionally, the Rutherford backscattering method (RBS) [74] can be used to measure the depth distribution of nanoparticles, over a range of several dozen nanometers, whereas XPS depth measurements cover a range of less than 5 nm. 4 Applications and Prospects of Polymer-Nanocomposites. Since polymer-nanocomposites can take advantage of the small-size effect, surface effect, and quantum effects of nanoparticles, as well as the synergistic effects among these particles, and at the same time benefit from the advantages of polymer materials themselves, they exhibit properties that conventional materials lack in areas such as catalysis, mechanics, and physical functions (light, electricity, magnetism, sensitivity). Therefore, they hold great application prospects [1]. By utilizing the catalytic properties of nanoparticles and using polymers as carriers, it is possible to leverage the high catalytic activity and selective catalytic properties of these nanoparticles, while also ensuring their long-term stability through the stabilizing effect of the polymers [76–78]. The commonly used nanoparticle catalysts are mainly metal particles, including precious metals (Pt, Rh, Ag, Pd, etc.) and non-precious metals (Ni, Fe, Co, etc.). Other metal oxides, such as TiO2, possess photocatalytic properties; these particles can be loaded on porous resins or deposited on polymer membranes to yield nanoparticle/polymer composite catalysts, such as Ni/PEO for the catalytic hydrogenation of olefins. The addition of nanoparticles to the polymer matrix can improve the mechanical properties of the material. In systems such as nano-α-Al2O3/epoxy resin, with a particle size of 27 nm and a content of 1%–5% (by mass), the glass transition temperature increases and the modulus reaches its maximum value; however, when the content exceeds 10% (by mass), the modulus decreases [79]. Similarly, polymer-based organic-inorganic nanoscale composites prepared by intercalation in-situ polymerization (such as polyamide/clay nanocomposites) possess advantages such as high strength, high modulus, and a high heat deformation temperature; products based on these composites are already available and are used in bicycle and automobile components, among other applications [55]. Of particular interest are the applications of polymer nanocomposites in the field of functional materials, including aspects such as magnetic properties, electrical properties, optical properties, photoelectric properties, and sensitivity properties. Due to their small size, magnetic nanoparticles possess a single-magnetic-domain structure and high coercivity; using them as magnetic recording materials can increase the recording density and improve the signal-to-noise ratio ; Generally, nanoparticles to be compounded with polymers should be single-domain needle-shaped particles and must not be smaller than the superparamagnetic critical size (10 nm). By utilizing the electrical properties of nanoparticles, conductive coatings and adhesives can be manufactured. For example, using nano-silver instead of micro-silver to make conductive adhesives can help reduce the amount of silver required ; Insulating pastes and dielectric pastes can also be made using nanoparticles. It can also be used as an electrostatic shielding material. The Japanese company Panasonic has utilized oxide particles such as Fe2O3, TiO2, Cr2O3, and ZnO, which possess semiconductor properties, to create coatings with excellent electrostatic shielding capabilities; moreover, their color can be adjusted ; Adding metal nanoparticles to fiber products can resolve their static electricity issues and improve safety. By utilizing the optical properties of composite systems, the following materials can be fabricated: (1) excellent light-absorbing materials. For example, applying a transparent coating containing nanoparticles that absorb ultraviolet light to the surface of plastic products can prevent the plastics from aging ; Certain nanoparticles have a strong ability to absorb infrared radiation in the mid-infrared spectrum; when incorporated into fibers, they can effectively block the infrared radiation emitted by the human body, enhance warmth retention, and reduce the weight of clothing. (2) Stealth materials. Nanoparticles exhibit strong absorption of electromagnetic waves in various wavelength ranges, including infrared and radar waves. Their size is much smaller than the wavelengths of infrared and radar waves, resulting in high transmittance; hence, the intensity of the reflected signal is reduced, achieving stealth effects. Additionally, their low particle density makes them suitable for use in aviation applications. For example, the absorption in the mid-infrared spectrum by nano-alumina, iron oxide, silicon oxide, etc ; Nanomagnetic particles possess excellent wave-absorbing properties, as well as good capabilities for absorbing and dissipating infrared radiation ; Nanoscale borides and carbides, including nanofibers, can also be used in stealth materials. (3) Optical communication materials. For example, nano TiO2 particle/polyimide composites are used as waveguides [80]. (4) Nonlinear optical materials. Many nanoscale inorganic particles possess large third-order nonlinear optical coefficients χ(3), such as SiO2/PPV nanoparticle composites [81]. (5) Optoelectronic materials. By utilizing the photoinduced electrochemical reactions of semiconductor polymer and nanoparticle composites, photochromic materials, colored display materials [49], etc., can be prepared. For example, TiO2, WO3, CdS nanoparticles/polyaniline form a photochromic system used for optical recording [82] ; Solid polymer laser diodes prepared from TiO2 nanoparticles/MEH—PPV [83,84], etc. Taking advantage of the low melting point property of nanoparticles, such as the melting point of silver nanoparticles which can be reduced to 100°C, the resulting conductive paste can be sintered at low temperatures. Utilizing the sensitive properties of polymer nanocomposites as sensing materials is one of their most promising application areas. Not only do nanoparticles have a large surface area and high surface activity, making them sensitive to their surrounding environment – changes in temperature, atmosphere, light, humidity, etc. can cause changes in their electrical and optical properties – but the aggregation structure of these nanoparticles within the matrix also changes, which in turn affects their cooperative behavior. Therefore, it is possible to use nanoparticles to create highly sensitive, compact, low-energy-consuming, and multifunctional sensors. For example, gas sensors, infrared sensors, piezoelectric sensors, temperature sensors, and optical sensors, etc. There is also extensive research on the use of polymer nanocomposites in biomimetic materials; in fact, certain organs in living organisms in nature are natural polymer nanocomposites [85]. The Arizona Materials Laboratory in the United States and Princeton University used polymethyl methacrylate and polyvinylidene fluoride blends as matrices to prepare artificial bones by in-situ generating elongated nanoscale TiO2 particles in the matrix through the hydrolysis of titanium alkoxides, and controlling the stacking orientation via stretching during the precipitation process. Another example is the use of inorganic nanoparticles mixed with high-boiling-point polyfunctional oligomers (UDMA, Bis-GMA, Bis-PMEPP, etc.) in molding; the resulting materials possess high hardness, good wear resistance, low water absorption, and high transparency, and can be used for the fabrication of artificial teeth [86]. Furthermore, polymer nanocomposites can also be used in medical materials; for example, adding silver nanoparticles to medical gauze can help with disinfection and sterilization ; It can also be used in environmental protection materials; for example, porous resins loaded with nanoparticles can be used for the treatment of exhaust gases and wastewater ; It can also be used as a friction- and wear-resistant material [87] and as a high dielectric material. In summary, due to the many excellent properties of polymer-nanocomposites and their promising application prospects, research on them is currently very active. One aspect of their development trend is the study of the fundamental theories underlying nanosystems, aimed at exploring new phenomena and effects as well as identifying new laws – these forms the basis for the advancement of nanotechnology ; On the other hand, as an important part of nanomaterial engineering, new types of nanomaterials are developed through nanosynthesis and nano-addition, and traditional materials are modified via nano-addition in order to expand the application scope of nanomaterials.

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