Production Target Breakdown Plan for the Sulfuric Acid Plant in May

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Production Target Breakdown Plan for the Sulfuric Acid Plant in May – Production Target Breakdown Plan for the Sulfuric Acid Plant in May: 1. Total acid production volume: 22,000 tons. Each production shift must produce 7,400 tons, with a shift output of ≥250 tons (measured per shift). II. The concentration of the finished acid must be >98.1%; if it exceeds 98.5%, 20% of the output for that shift will be deducted. Production for the shift is not counted if it is below 98%. III. Cost consumption indicators: 1. Sulfur consumption: ≤333 Kg/t of acid; under normal conditions, the amount of sulfur added per shift is ≥ the amount required for acid production during that shift ； Otherwise, 10% of the acid production volume for that shift will be deducted ； Measures: (1) Reduce leaks and losses, and recover as much of the leaked sulfur as possible. (2) Optimize process parameters: improve conversion rate, absorption rate, and system operation rate. 2. The consumption of machinery and materials ≤ 3.00 yuan/t (the maintenance and mechanical teams are the main focus for evaluation; whereas items such as oils, chemicals, and brooms are subject to evaluation for the three production teams). Overshoot: divided in a 5:5 ratio). 3. Power consumption: As the production volume did not meet the target, no assessment will be conducted this month. IV. Safety and Environmental Protection: Zero safety and environmental protection incidents. V. Equipment management: The system’s operational rate must be ≥99% (in the event of shutdowns due to uncontrollable factors such as power outages), and the equipment’s condition rate must also be ≥99% (a penalty of 100.00 yuan will be imposed on the mechanical and electrical maintenance team for every 1% decrease in this rate). VI. Key process parameters: Conversion rate ≥ 99.6% (≥ 99.75% after diagnosis and treatment by Topsoe Company) ； Absorption rate ≥99.96%. The SO2 emission concentration shall be ≤ 730 mg/NM3. (For the first two indicators, a penalty of 20.00 per occurrence is imposed for every 0.1% decrease in the corresponding value; a fine of 50.00 yuan is imposed in case the SO2 emission concentration exceeds the specified limit.) VII. On-site management: A zone-based management system for work teams along with a equipment responsibility system are implemented, to ensure that \"ditches are clean-bottomed, shafts are visible, and equipment shows its original color.\" Otherwise, the team will be fined 20–50.00 yuan per incident. Xinlong Company Sulfuric Acid Plant 2007-5-8