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Introduction to the Application of Chemical Plating Technology

2007-12-27View Original

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I. Principle The principle of chemical plating (abbreviated as electroless plating) is as follows: Chemical plating is a method that does not require electricity; it relies on the principles of redox reactions, using strong reducing agents to reduce metal ions in a solution containing those ions into metal, which is then deposited on the surface of various materials to form a dense coating. II. Characteristics of electroless plating: Electroless plating is a type of non-electrochemical deposition process. By selecting an appropriate electroless plating solution, the surface of the workpiece to be plated is cleaned of oils and fats, after which it is placed directly into the plating solution. The plating time can be determined based on the set thickness. Generally, as long as there are plastic or PTFE containers, the heating methods are flexible; any water heating device available (such as steam, oil burners, gas) will work! Among the coatings obtained using these three methods, there is no significant difference in terms of adhesion strength and hardness for most metal coatings! The advantages of electroless plating are: (1) simple process, wide range of applicability, no need for a power supply or an anode, and it can be operated by ordinary technicians. (2) The adhesion strength between the coating and the substrate is good. (3) High yield, low cost, the solution can be reused, and there are few side reactions. (4) Non-toxic and environmentally friendly. (5) Low investment – a device costing just a few hundred yuan is sufficient, with quick results. Chemical plating does not have as fast a deposition rate as electroplating or brush plating! The former has a more flexible anode shape, making it particularly suitable for local plating and workpiece repair ; The latter requires higher standards for its anode material and shape, enables the formation of thick coatings, and is suitable for mass production. But both electroplating and brush plating require electrodeposited coatings! It requires equipment worth tens of thousands to hundreds of thousands of yuan, and the manufacturing process is complex. Electroplating, electrobrush plating of copper, zinc, silver, etc., all make use of highly toxic cyanide compounds to varying degrees; the treatment of waste gases, liquids, and solids is complicated and costly! III. Application Examples (I) Applications of electroless plating on metal surfaces 1. Electroless nickel plating – Applying electroless nickel plating to the inner surface of the brass tubes in the condensers of power plant generators can significantly improve corrosion resistance and extend the service life of these condenser tubes ; Nickel plating of aluminum alloys can improve their hardness and protective properties. Improve the surface properties of aluminum alloys and expand their range of applications. 2. Electroless nickel alloy plating (1). Nickel-phosphorus binary alloy coating: hardness of HV550~600, excellent electrical conductivity! Good weldability and corrosion resistance; used for IC covers, lead frames, molds, buttons, etc ; (2). High-phosphorus nickel alloy coating, non-magnetic, widely used in electronic instruments, as shielding layers to prevent electromagnetic interference in semiconductor electronic devices, etc. (3). Nickel-boron-phosphorus ternary alloy, with a coating hardness of HV680, used for piezoelectric ceramic electrodes, transmission devices, and valves. (4). Nickel-B-W with a hardness of HV800, used for electronic molds, contact materials, etc. (5). Plating the surface of 45# steel gears with nickel-phosphorus and nickel-cobalt alloys can significantly improve the contact surface quality and fatigue life of these gears. Chemical silver plating is primarily used on the solder joints of electronic components as well as on printed circuit boards, in order to enhance the corrosion resistance and electrical conductivity of those products. It is also widely used in various decorations, such as assembly cups, high-end travel thermoses, and fasteners. Beryllium bronze is widely used in the communications industry. To further improve its elastic electrical conductivity, silver can be plated on beryllium bronze. (II) Applications of electroless plating on non-metallic material surfaces 1. Electroless copper plating on polypropylene fibers can be used for filtration and protection in industries such as chemicals, pharmaceuticals, and textiles. The copper-plated composite materials made from polypropylene non-woven fabrics enhance the electrical conductivity of these materials, helping to eliminate the hazards associated with static electricity. Such materials can be used to manufacture anti-static protective clothing and packaging materials, as well as decorative materials, offering broad application prospects. 2. Decorative plating on the surface of plastic parts, such as buttons, fasteners on vehicles, protective panels, etc. Using electroless plating is simple and convenient, and it can meet market demands. Common solutions for chemical immersion plating of metals include: silver plating, copper plating, nickel plating, cobalt plating, nickel-phosphorus plating solutions, nickel-phosphorus-boron plating solutions, etc.

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