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I would like to ask experts: we already have the theoretical amount of epoxy red lead anti-rust paint required (provided by the manufacturer), but the actual amount used in application is often higher than this theoretical value. To ensure accuracy in the procurement plan, how can we determine the ratio? For example, if the theoretical application rate for epoxy red lead anti-rust paint is 150 g/m2 (with a paint film thickness of 40 um), how can I calculate the actual amount needed per m2, that is, what is the amount lost during application?
It’s better to ask the manufacturer about this, right?
I think experience points are more important and more realistic!!!
Check the standard consumption rates, and also ask the workers – everyone’s painting speed and application intensity vary.
Ask the manufacturer whether the amount specified includes a loss factor
Typically, manufacturers provide two parameters: the theoretical coating rate and the actual coating rate. The amount of loss incurred depends on the method of applying the paint – whether it is sprayed, rolled on, or applied with a brush. Generally, more loss occurs when using spraying, but when it comes to epoxy red lead anti-rust paint, it is usually applied with a brush. It is best to consult the manufacturer and rely on practical experience to determine the exact amount needed. Paint is naturally purchased in batches; you can first purchase a batch based on the theoretical coating rate, determine the application method, and then adjust the final amount according to the actual conditions on site.
People who often do painting know the amount needed. The amount used varies depending on factors such as film thickness, paint density, and coating method!
People who often do painting know the amount needed. The amount used varies depending on factors such as film thickness, paint density, and coating method!
Paint accounts for a relatively small cost in anti-corrosion projects; even polyurethane costs only 40–50 yuan per kilogram. 5 kilograms of paint can be used to cover an area of 40–50 square meters. The market price for painting per square meter is 20–25 yuan, leaving a substantial profit margin. It is normal for the actual amount of paint used in construction to be higher than the theoretical amount; factors such as the mixing ratio of the paint, the number of times it is applied by rolling, all have a significant impact on the amount of paint required. Calculate the loss by first determining a base value after each unit of work is completed, and then compute the loss based on that.
In fact, it is more appropriate to calculate based on 6 square units per kilogram of paint. I’m talking about when brushing the pipes.