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What will be the future for methanol companies?

2008-01-25View Original

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There are already many methanol production enterprises across the country, and some more are in the preparation stage. It’s unclear what the future holds for these methanol enterprises. I hope everyone can discuss this topic
Reply #22008-01-25
Great, it’s easier to find a job now. Of course, it’s best to stay in the shade of a big tree. I went to work for a more promising company. In addition, increase the development of downstream products. There’s no need to worry about not being able to find a job. Keep a positive mindset.
Reply #32008-01-26
If there is no increase in the development of downstream products, there is a risk of supply exceeding demand. By then. . . . Companies planning to produce methanol should think it through carefully. The methanol market is certainly in good shape in the near term. Especially in areas with downstream products such as dimethyl ether
Reply #42008-01-26
Increase the development of downstream products, especially those involving dimethyl ether. Dimethyl ether is being produced in many places; it requires little investment and yields quick results. There is sometimes a shortage of raw materials for dimethyl ether, and the price of methanol, another raw material, is too high; the inability to obtain this alcohol affects production.
Reply #52008-01-26
Production of methanol-based gasoline has already begun; I’ve been in touch with this process, which involves mixing methanol with straight-run gasoline and adding additives. It seems that methanol, as a fuel source, can help alleviate the high costs caused by high oil prices. Dimethyl ether, a derivative of methanol, is also used as a fuel, and there have been many projects related to it in recent years. In light of the persistently high international oil prices in recent years, seeking alternative energy sources is a matter that deserves attention. The growing importance of methanol and dimethyl ether cannot be ignored; therefore, I believe that the development and utilization of methanol and its derivative products will see further progress over the coming period!
Reply #62008-01-26
There should be little change in the short term. In the long run, if downstream products are not developed, the situation will decline. However, there are products such as dimethyl ether available in the future, and methanol gasoline also holds great potential. It depends on the region where the manufacturer is located and the development of that region.
Reply #72008-01-27
Continue shuffling. Compared to the size of the domestic market, no company currently has a production capacity sufficient to exert a decisive influence on market prices. Therefore, regardless of how raw material or product prices change, it is only the companies’ profitability and cash flow that are affected; those that cannot cope will be the first to go out of business. The strong remain strong, and the weak remain weak. Brothers looking for jobs, choosing the right company is the most important thing.
Reply #82008-01-28
China is a country with relatively abundant coal resources, but limited oil and gas resources. According to statistical data, China’s exploitable coal reserves amount to 765 billion tons, its exploitable oil reserves are about 5 billion tons, and its estimated natural gas reserves are around 38 trillion cubic meters; however, the currently proven exploitable reserves are only 2 trillion cubic meters. Of the world’s proven reserves, coal accounts for 15%, oil for 2.7%, and natural gas for 0.9%. This has led to the inevitable fact that, for a considerable period of time, coal has dominated primary energy in China’s energy structure. Fossil fuels, with coal being the main source, have placed heavy pressure on China’s environmental protection. Emissions from the direct combustion of coal are a major source of pollution in China, and the clean use of coal is a significant issue that China must address. The clean conversion of coal into clean fuel for vehicles represents the optimal combination of the clean utilization of coal, clean fuel for vehicles, and efforts to improve air quality in cities. Cogeneration centered on coal gasification represents an important development direction for the clean utilization of coal in the future, and clean vehicle fuels (methanol, dimethyl ether) will play a key role in this new circular economy industry chain ; Therefore, transforming coal into clean fuel for vehicles is an essential path for China to develop its automobile industry and clean fuels. 1. Economic analysis: Since the process of producing methanol from syngas is highly mature, only about 1.5–1.6 tons of coal are required to produce one ton of methanol. As a result, in certain coal-rich regions of China, the total production cost of methanol can be kept at very low levels. This allows for maintaining high profits for methanol producers while also ensuring the good economic benefits of methanol as a vehicle fuel (when compared to gasoline prices per unit of distance traveled). Its overall economic efficiency is highly competitive. Methanol produced in China is now competitive in terms of price with that on the international market. Although the calorific value of methanol is only slightly less than half that of gasoline, it is an oxygen-containing fuel that burns completely, and its energy conversion efficiency in the cylinder is high; as a result, its substitution ratio is not 2. Depending on the blending ratio and whether it is used in engines powered solely by methanol, this substitution ratio can range from 1.05 to 1.6. This precisely shows that its energy utilization efficiency in automobile engines is higher than that of gasoline. The selling price of methanol is 2,000 yuan per ton, and even when the replacement ratio of M100 methanol vehicles is 1.7, its economic viability remains competitive. At this time, the profits and taxes for methanol production plants are very high, which will drive further development in methanol production. A development model of a positive cycle will thus be formed. Since there are many fertilizer plants in our country that produce methanol as a by-product, the distribution radius can be reduced. The storage tanks of small and medium-sized production facilities can be used as central storage tanks, and fuel filling stations can be established by modifying existing gasoline and diesel filling stations (by upgrading the tanks or building new ones). The cost of building a new filling station is around 600,000 yuan; building a new tank costs between 200,000 and 300,000 yuan, while upgrading an existing tank only requires 20,000 yuan. This represents less than 1/10 of the investment needed to build a compressed natural gas station. The production cost of dimethyl ether is about 30%-40% higher than that of methanol, but its calorific value is also higher. Dimethyl ether has a cetane number of around 60, and its calorific value is approximately 0.6 times that of diesel; however, it burns very completely. It is an excellent clean alternative fuel to diesel. Some of its physical properties are similar to those of liquefied petroleum gas; gas stations for it are similar to those for liquefied petroleum gas (with an investment of around 1 million yuan per station). It burns more completely in engines than liquefied petroleum gas, resulting in lower emissions compared to this fuel. Its economic viability is similar to that of methanol, giving it strong competitive potential. Issues regarding vehicle modification costs and the price of methanol vehicles. With a low proportion of methanol mixed in the fuel (5-15%), little modification is required to the vehicles, and the additional cost is minimal and can be disregarded. Modified vehicles use a higher proportion of alcohol-based fuels, and alcohol-resistant components are installed in the fuel supply system; the modification cost is within 5,000 yuan. After modifying the fuel supply system and engines of existing vehicles, using corrosion-resistant materials and components for mass production results in only a small additional cost per vehicle, which the manufacturer can absorb from its profits. China has developed its own proprietary technology for methanol engines, laying a certain foundation for new methanol-powered vehicles. Its cost-effectiveness will be very competitive. Of course, vehicle modifications should be carried out in cooperation with automobile companies. 2. Environmental friendliness: Analyzing the environmental friendliness of alcohol-ether fuels (emission criteria) is inseparable from their physical and chemical properties as well as their combustion characteristics in engines. Methanol has a molecular weight of 32 and an oxygen content of 50%; it requires a low air-fuel ratio of only 6.4 (compared to 14.8 for gasoline), which results in a heat value of its air-fuel mixture that is quite close to that of a gasoline engine (2656/2786). Dimethyl ether has a molecular weight of 46 and an oxygen content of 35%, with an air-fuel ratio of 9; the heat value of its air-fuel mixture is even higher than that of diesel (3067/2911). Due to the high heat values of these alcohol-ether fuels, which are similar to those of gasoline and diesel, their weakness of having low inherent heat values is greatly compensated for, thereby improving energy efficiency. This is also an important reason for reducing the substitution ratio. Methanol has an octane number of around 110, giving it good anti-knock properties; dimethyl ether has a cetane number of 60 (much higher than that of diesel), both of which enhance its performance while reducing emissions and energy consumption. Oxygen-containing fuels have a low air-fuel ratio, which reduces the amount of inert nitrogen gas introduced with the air; this is also an important factor in improving energy efficiency. Alcohol-ether fuels have a low molecular weight (hydrogen has an even lower weight), which results in a fast combustion rate (and flame propagation speed). This affects the degree of complete combustion; as a result, alcohol-ether hydrogen fuels burn more completely. Their substitution ratio is much lower than the value calculated based on the calorific value of the fuel itself, which indicates an improved energy efficiency in converting fuel energy into kinetic energy in engines – and this represents a significant energy savings. These performance characteristics also mean that methanol and dimethyl ether fuels are cleaner than gasoline and diesel fuels, with better emission standards. It is based on data from 8 **bench tests conducted by the International Energy Agency IEA between 1990 and 1995, and a relative comparison is made against European emission standards. Without a purifier, the conventional emissions of dimethyl ether fuel can generally meet the Euro III standard, while those of methanol can generally meet the Euro II standard. Conclusion 1. Converting coal into clean fuel for vehicles using coal as a raw material is an important strategic development direction for China. 2. The feasible conversion pathways are not unique, and they can also complement each other; however, considering technical, economic, environmental, and energy-efficiency aspects, as well as China’s objective conditions, alcohol-ether clean fuels and clean vehicles should be regarded as key areas for development. 3. Methanol and dimethyl ether are excellent alternative clean fuels to gasoline and diesel, offering better safety and environmental performance than these latter fuels. Coal-based methanol and dimethyl ether are already highly competitive economically. 4. The overall toxicity of methanol to the human body is lower than that of gasoline and diesel, and its use in vehicles offers better safety compared to gasoline. 5. Technical issues such as corrosivity, dynamism, swelling, and compatibility with oil can all be properly resolved from a technical standpoint, and they will not pose any obstacles. 6. China has favorable conditions for developing coal-based alcohol ether clean fuels and vehicles, and can pursue a path of independent innovation in its development. Therefore, it is the best choice. **The department should conduct a comprehensive plan and designate this project as a **key focus for development. Actively support the pilot projects in bases such as Shanxi and Henan to ensure their healthy development. It also opens up broad prospects for small and medium-sized fertilizer companies to produce alcohol ether fuels. Therefore, the prospects for the methanol market in the future are very promising.
Reply #92008-03-01
Methanol technology is already quite mature in China, and it will become easier to find jobs in this field. I am optimistic about the development of methanol-related enterprises and their downstream products: handshake
Reply #102008-03-06
According to the Chemical Energy Network, there are nearly a hundred methanol projects under construction or planned in China, with an intended production capacity of over 50 million tons per year. In almost all areas where coal or natural gas is produced, plans are in place to build methanol plants. If all the planned methanol projects were plotted on a single blueprint, it would be quite spectacular, with factory areas overlapping and numerous towers in sight. The methanol plants under construction in our country face several obvious problems that need to be addressed urgently, compared to those being built in developed countries or the Middle East. The first is the issue of raw materials, that is, the issue of coal or natural gas. The existing methanol production facilities in our country, as well as the methanol projects under construction or planned, mostly use coal as raw material. The 25 new projects completed in 2006 had a total capacity of over 4 million tons per year; among them, the capacity of facilities using coal as raw material accounted for more than 50%, while the capacity of those using natural gas as raw material accounted for about one-third. The new methanol production facilities being built in developed countries **and the Middle East mostly use natural gas as raw material, as using natural gas results in the lowest cost of raw materials for methanol production. It is estimated that the raw material cost for producing methanol from natural gas in the Middle East is around 810 yuan per ton. In China, where methanol is produced using anthracite as a raw material, the cost of coal alone is as high as 800 yuan per ton, resulting in a production cost for methanol of over 2000 yuan per ton. Even if methanol production plants are built at coal mines, the costs remain much higher compared to methanol produced from gas, so its competitiveness is evident. The second is the scale issue. Methanol is one of the basic chemicals, and the scale of its production facilities determines its competitiveness. The methanol plants that are already in operation in developed countries and those under construction in the Middle East are all large-scale facilities, with capacities of over one million tons each; the capital investment per unit of product for such plants is relatively low. Most of the existing methanol production facilities in our country have an annual capacity of around 100,000 tons. Even though there are plans for some facilities with a capacity of over 600,000 tons or even millions of tons, these are merely planned capacities; when construction actually begins, various factors such as funding constraints lead to a approach of unified planning and phased implementation. As a result, large-scale production has not been achieved, making it difficult to reach economic viability. Third is the market issue of methanol. In 2006, China’s methanol production was around 8.8 million tons (with a production capacity of 13 million tons), while imports amounted to about 1.1 million tons and exports to about 200,000 tons. Thus, China’s apparent consumption of methanol last year was roughly 9.7 million tons. At present, the total capacity of facilities under construction or planned for construction amounts to 50 million tons per year. Assuming that only 50% of this capacity is put into operation, how to handle this additional supply of nearly 40 million tons of methanol is a problem that must be addressed! Moreover, the existing production facilities in developed countries, especially the large-scale methanol plants being built in the Middle East, will have excess capacity beyond what is needed to meet the demands of their own countries or regions. This excess capacity is aimed at the Asian market, particularly the Chinese market. As a result, a large amount of methanol products from abroad, which are more cost-effective, will compete with China’s huge domestic production capacity. Based on the above analysis, the survival of methanol enterprises depends on whether the development of methanol and its downstream products can drive up consumption of the excess methanol available. This post was last edited by kaisl1314 on 2008-3-6 08:49]
Reply #112008-03-06
The future of methanol depends mainly on its use as a substitute for gasoline. Expanding its use to produce dimethyl ether in downstream applications faces significant challenges: on one hand, there are already many dimethyl ether production projects under construction or planned in China; on the other hand, it remains unclear to what extent dimethyl ether can be used as a substitute for diesel. Additionally, there are certain limitations to using dimethyl ether as a domestic fuel source (for example, in coastal cities, the widespread use of imported LNG in recent years makes natural gas a more cost-effective option than dimethyl ether). Therefore, it is uncertain whether there will be an excess capacity in dimethyl ether production in the coming years. In contrast, the prospects for methanol as a substitute for gasoline are much better; what’s lacking now is merely **policy support. In fact, the practice of mixing methanol into gasoline has been around for a long time in various regions, and the technology related to methanol-based gasoline is already relatively mature in China. The shortage of oil supplies is likely to worsen in the future. Although ethanol-based gasoline is being promoted vigorously, its economic and energy efficiency advantages are not significant. Thus, I believe that with favorable policies, methanol-based gasoline is the most likely way to make use of the excess methanol production capacity in the future
Reply #122008-03-06
We have built a new factory in Zaozhuang, Shandong, dedicated to the production of methylal, and it is performing quite well.
Reply #132008-03-06
Methanol is a widely used basic organic raw material, second only to olefins and aromatics. It is primarily used in the production of a range of organic chemical products such as formaldehyde, acetic acid, and methylamine, and can also be used directly as a solvent. Recently, it has been incorporated into gasoline as a fuel. Therefore, methanol has a wide range of applications in various economic sectors such as the chemical industry, pharmaceutical industry, light industry, textile industry, and transportation industry. Methanol can be used for generating electricity through combustion as an energy source, as well as as a substitute fuel for clean vehicles. Methanol is pollution-free during production and very clean when in use. It boasts excellent economy and practicality. Moreover, high-sulfur coal, as well as coke oven gas emitted from coking plants, can be used as raw materials, turning waste into treasure and harm into benefit. Against the backdrop of high oil prices, there is a strong push to develop methanol and its downstream products, giving the methanol market very promising prospects for the future.
Reply #142008-03-06
It should be good, after all, it can serve as a substitute for gasoline!

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