HCBBS Forum (English)
Submit Chemical Projects / Find Solutions
Amplify Your Requirements on a Broader Chemical Platform *Engineering · Technology · Equipment · Solutions*
Submit Request

Issues with installing and removing bolts

2008-02-18View Original

Thread Content

I have only been in the production department for half a year and lack experience; may I ask everyone: do you follow the \"right-hand rule for screws\" when tightening or loosening bolts?
Reply #22008-02-18
The main thing is to make sure not to aim directly at oneself, in order to avoid being harmed by splashes; also, be careful not to move too quickly – first loosen the area to allow any accumulated fluid to drain out
Reply #32008-02-18
The opinions on the 2nd floor are good. First and foremost, one must pay attention to their own safety; this is of utmost importance. To ensure safety, additional notes for the second floor: (1) Remove the bolts in intervals, then loosen them to relieve pressure, and finally remove them. (2) Wear proper protective equipment.
Reply #42008-02-18
There are certain technical techniques involved in tightening and loosening bolts, especially when dealing with those that have gaskets, such as when installing valves or manholes. This is particularly true for the flanges of equipment under pressure; when tightening the bolts, it is necessary to follow the principle of cross symmetry, meaning that force should be applied simultaneously at symmetric positions. This prevents the bolts from exerting uneven pressure on the gaskets, which could lead to the gaskets being displaced under pressure and causing injury. When installing large flange covers, after they are fixed symmetrically, each bolt should be turned by an equal angle each time; it is not necessary to turn it all the way in one go – multiple turns are required before it reaches the final position. Whether it’s clockwise or counterclockwise depends on your* preference; there’s no need to force anything. When removing the bolts, it is also advisable to follow the rules mentioned above, so as to avoid the situation where one bolt is loose while another is tight, which can cause the bolts on either side to get stuck and make removal difficult. For rusty bolts, do not try to remove them by force; you can spray some liquid wrench on them, wait for five to ten minutes, and then attempt to remove them. This will make the process easier and prevent the bolt from breaking.
Reply #52008-02-18
Not all of them. Some bolts have reverse threads. It’s relatively simple to disassemble; the main thing to pay attention to is the safety of pressure vessels or pipes. It’s easy to learn this by asking experienced workers. It’s about trying to keep the part that’s farther away from oneself as relaxed as possible, so that splashes and similar things won’t hurt one’s own self. Installation is rather complicated, especially with large-sized multi-bolt assemblies; it’s essential to tighten them symmetrically, in a “cross” pattern, and then tighten them all again. Learn from the experienced craftsmen more; it’s very easy. :)
Reply #62008-02-18
Be careful to protect yourself while disassembling it, so as not to get burned by the splashing material. Installation is a technical task; it is important to ensure even tightening, applying force gradually to prevent leaks caused by uneven tightening.
Reply #72008-02-18
In fact, both disassembly and assembly share one common goal: preventing leaks. When disassembling, to avoid the spilled liquid from getting on oneself or fellow workers, it is important to pay attention to the location of the first bolt that needs to be loosened; it’s best to choose a position far away from people. Also, make sure to loosen the bolts in an orderly manner. When assembling, it is necessary to tighten the bolts symmetrically, so that the gaskets are compressed and deformed evenly, thereby ensuring a successful installation.
Reply #82008-02-18
Apply butter before tightening the bolts – it’s beneficial for both you and the equipment.
Reply #92009-03-09
That’s right; when I was working in the lab, the first thing they taught me was how to tighten screws symmetrically – it’s all about experience
Reply #102009-03-10
Go to the production site to take a look, learn from it, and ask questions – then you’ll understand
Reply #112009-03-10
Be careful to ensure the safety of pressure vessels or pipelines when disassembling them; in case of splashing or similar, avoid harming yourself and others
Reply #122009-03-10
1. First of all, pay attention to personal safety. 2. When disassembling, make sure that the pressure inside the tower, container, pipes, etc. has been completely released and drained. 3. When removing bolts, do so one by one; when reinstalling them, tighten them in a cross pattern. Even if the pressure gauge indicates zero, the bolts should not be removed entirely. When exposed to toxic or harmful substances, be sure to replace the pressure gauge. Loosen and remove it gradually and slowly only when the gauge indicating the minimum pressure shows zero. 4. When reinstalling, apply oil to the threads selectively based on the actual conditions on site. To facilitate disassembly next time.

Submit a Project

**Looking for Chemical Technology, Equipment & Solutions?** No Registration Required Broader Platform Exposure | Global Chemical Service Provider Connections

Submit Request — Free Consultation

Disclaimer

This is an automated machine translation of the original thread. Some technical terms may have inaccuracies; the original text shall prevail. Click "View Original" at the top right to access the source page, which supports IP-based automatic real-time language translation. Please watch out for contact details and sales inducements to prevent fraud. All content and translations are for reference only, representing solely the poster's personal views. For enquiries, email service@hcbbs.com.