Regarding the issue of increased electricity consumption for electrolysis
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This post was last edited by sunjl1981 on 2013-1-6 at 22:42. Since I started using the car last year, the power consumption has remained relatively stable; but now it has suddenly increased by 50 kWh per ton. What could be the reason for this? Is it related to the control of the conduction angle size? We have always kept it around 105 degrees. This post was last edited by edc1233 on 2008-6-15 12:15 ] # ， ， &
What is the conduction angle? Hehe. I don’t understand.
The increase in power consumption is related to the length of time the tank is in operation; as it runs longer, power consumption rises. But it won’t rise suddenly. As mentioned above, the conduction angle is closely related to power consumption; please carefully examine the reasons behind any changes in the conduction angle. This post was last edited by edc1233 on 2008-6-15 12:13]
The conduction angle has no relation to power consumption; the degree of conduction angle of the rectifier controller is related to the grid-side voltage, operating current, and cell operating voltage.
I don’t know whether it’s a diaphragm or an ion membrane. In my opinion, under normal circumstances, the power consumption of diaphragm pumps is mainly caused by the following factors: 1. Power measurement. 2. The operating conditions of the electrolyzer, such as its operation time, maintenance status, current fluctuations, and the quality of the brine. 3. Alkaline damage. For ultimate consumption, the higher the alkali loss, the higher the power consumption. 4. Statistical reasons. For example, some alkalis used for personal use are not counted, and so on. According to the poster’s description, a sudden increase of 50 within a month – any of the above points could be the reason. In particular, statistics, measurements, alkali loss, saltwater quality (whether large amounts of calcium, magnesium, or other impurities have entered the electrolyzer), and frequent fluctuations in current. The above views are merely personal opinions.
The size of the conduction angle affects the rectification efficiency, and the level of this efficiency directly influences the amount of alternating current consumed
What was said on the 4th floor is very accurate; in fact, the increase in power consumption in ion membrane electrolysis is due to these same reasons. Our company’s power consumption is also rising, and we are starting by examining the quality of the brine to identify the causes. It is crucial to ensure high brine quality from the very beginning. Our company’s technician said, “Most of the problems that occur during electrolysis are caused by saltwater.” . . . ”. This post was last edited by edc1233 on 2008-6-15 12:17.]
Carefully check your cell voltage; it is definitely slightly higher than before. Then investigate the reasons for this increase in voltage. Addressing these issues will help solve the problem of high energy consumption. However, if the ion exchange membrane is not properly maintained, energy consumption will rise rapidly. Therefore, those who produce caustic soda using ion exchange membranes must take good care of the core component of this process – electrolysis – otherwise it will cause a lot of problems!
Yes, the slot voltage has increased by 9V compared to before; it’s possible that there’s a problem with the membrane
The slot voltage has increased by so much that I think it deserves attention, but I’m not sure which slot you’re referring to