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Problems identified in the identification of major hazard sources under GB18218

2008-08-13View Original

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It was found that there is a strange issue in GB18218-2000: propane, butane, and butylene are not included in the list of explosive substances and their critical quantities. So how can the critical quantities for liquefied gas stations be determined? Are LPG stations not considered major hazard sources? That’s impossible
Reply #22008-08-13
I asked those who work on environmental impact assessment projects about this issue, and the explanation is as follows: If a substance is not listed in GB18218, it is possible to use the classification methods and criteria outlined in GB18218 to identify major hazard sources; however, this is not mandatory, though identification is generally required. No detailed rules for GB18218 have been issued yet. So, proceed with the operation for now. In my personal view, all substances that are classified as hazardous chemicals should undergo identification as major hazard sources. It is impossible to list all the substances that need to be identified in GB18218. Or hope that an attachment will be provided in the future. This is my personal understanding; I’m not sure if it’s correct. There was a discussion on this topic in the security forum before, you can take a look...
Reply #32008-08-13
The 33rd substance listed in Table 2 of GB 18218-2000, namely “petroleum gas,” actually refers to C2-C4. Therefore, LPG stations absolutely require the identification of major hazard sources. I strongly agree with what was said on the second floor: it is necessary to follow the classification in GB18218 for identifying major hazard sources. Taking flammable substances as an example, factors to consider include a flash point of less than 28 degrees, a flash point between 28 degrees and 60 degrees, and an explosion limit of less than 10%. Therefore, propane (2.1–9.5%) and the like should also be taken into consideration. In fact, GB 18218-2000 is not thorough enough; logically, it should list all substances that need to be controlled. Since this is a mandatory national standard, it must be specific.
Reply #42008-08-13
I agree with the friend above: the 33rd substance listed in Table 2 of GB 18218-2000, namely \"propane\", actually refers to C2-C4. Therefore, LPG stations absolutely need to conduct identification of major hazard sources. However, since 18218 is being used, it is necessary to stay within the limits set by 18218; substances not listed there do not require identification. If one feels that this standard is not comprehensive enough, Document No. 56 can be used, as it serves as a supplement to 18218
Reply #52008-08-13
GB18218 provides a standard for identifying major hazard sources; those that meet this standard certainly qualify. If they do not meet it, there is no mandatory requirement, but in practice, operations can still be carried out in accordance with these guidelines. Although the list of substances may not be complete, it will be updated accordingly as requirements change over time.
Reply #62008-08-13
Regarding Document No. 56, I also asked the same person, and it is said that it is related to pipeline identification, which is different from the production and storage requirements specified in GB18218. Since I haven’t read Document No. 56, it’s difficult for me to express my personal opinion. Could someone upload Document No. 56? ?
Reply #72008-08-13
  Document No. 56 on Safety Supervision Coordination -------------------------------------------------------------------------------- Guidelines for the Supervision and Management of Major Hazard Sources To the safety production supervision and management departments of various provinces, autonomous regions, municipalities directly under the Central Government, as well as the Xinjiang Production and Construction Corps; to the coal mine safety inspection bureaus and the coal mine safety inspection offices in Beijing and the Xinjiang Production and Construction Corps; and to relevant enterprises under central government administration: In accordance with the relevant provisions of the Work Safety Law, in order to fully understand the number, status, and distribution of major hazard sources, strengthen their supervision and management, and effectively prevent serious and catastrophic accidents, since November 2003, the **Production Supervision and Administration Bureau (**Coal Mine Safety Inspection Bureau) (hereinafter referred to as the **Bureau) has carried out pilot programs for the registration of major hazard sources in Hebei, Liaoning, Jiangsu, Zhejiang, Fujian, Chongqing, Guangxi, and Gansu. Following the issuance of the State Council’s Decision on Further Strengthening Work Related to Work Safety, various regions earnestly implemented it and successively carried out surveys, registrations, and monitoring of major hazard sources. To strengthen management, standardize practices, and ensure orderly operations, the following guidelines are hereby provided for the supervision and management of major hazard sources.   I. Significance and Basis Guided by the important thought of “**”, it is necessary to fully implement the Work Safety Law, adhere to the principle of “safety first, prevention first”, put people first, and adopt a scientific development concept that is comprehensive, coordinated, and sustainable in order to promote the all-round development of the economy, society, and individuals. It is also essential to shift focus to earlier stages in the process and to lower the threshold for taking action, as well as to rely on science and technology to enhance work safety. These efforts are aimed at transforming work safety practices from passive prevention to proactive management at the source, thereby preventing and reducing the occurrence of serious and major accidents.   Article 33 of the Work Safety Law stipulates: “Production and business operation entities shall keep records of major hazard sources, conduct regular inspections, evaluations, and monitoring of them, and formulate emergency response plans to inform employees and relevant personnel of the emergency measures to be taken in such situations.” Production and operation units shall, in accordance with **relevant regulations**, file records of their major hazard sources sowie the relevant safety and emergency measures with the departments responsible for work safety supervision and management at the local level and other relevant authorities. The “Decision of the State Council on Further Strengthening Work Related to Work Safety” (State Council Document No. 2) requires “conducting a comprehensive survey and registration of major hazard sources, as well as strengthening the monitoring of such sources at the national, provincial (regional/municipal), municipal (prefectural), and county (city) levels”.   II. Objectives and Tasks The supervision and management of major hazard sources is a systematic task that requires rational design and comprehensive planning. First, it is necessary to conduct a comprehensive survey and registration of major hazard sources ; Next is to carry out detection and assessment of major hazard sources ; Third is to implement monitoring and prevention for major hazard sources ; Fourth, address the defective and accident-prone hazard sources ; Fifthly, through the monitoring and management of major hazard sources, it is necessary to encourage enterprises to strengthen their internal management, implement relevant measures, and ensure their own safety. At the same time, actions should be taken in line with the actual conditions in different regions, so as to facilitate unified leadership, scientific decision-making, and the enforcement of monitoring and work safety regulations in accordance with the law, thereby achieving a more scientific, systematic, and standardized approach to the supervision and management of major hazard sources.   Main tasks: 1. Conduct a comprehensive survey and registration of major hazard sources to determine their overall number, understand their conditions and distribution, and establish a database for such sources along with a regular reporting system ;   2. Conduct safety assessments of major hazard sources, carry out regular inspections of important equipment and facilities as well as process parameters and hazardous substances in the production process, and establish a daily management system for the assessment and monitoring of major hazard sources ;   3. Establish a four-level monitoring and information management network system for major hazard sources at the national, provincial (regional/municipal), municipal (prefectural), and county (city) levels, to enable dynamic and effective monitoring of such hazards ;   4. Rectify major hazard sources with defects and potential accident risks, urge production and operation units to increase investment, take effective measures to eliminate such risks, and ensure safe production.   5. Establish and improve regulations and policies regarding the monitoring of major hazard sources and the management of those with potential accident risks, and explore the creation of long-term mechanisms.   III. Scope of declaration and registration for major hazard sources A major hazard source refers to a unit (including sites and facilities) that permanently or temporarily produces, transports, uses, or stores hazardous substances in quantities equal to or exceeding the critical level. In accordance with the **Standards for Identifying Major Hazard Sources (GB18218-2000)** and the **Work Safety Law**, as well as the requirements of actual operations, the scope of registration for major hazard sources is as follows: 1. Tank storage areas (tanks) ;   2. Reservoir area (reservoir) ;   3. Production site ;   4. Pressure pipelines ;   5. Boiler ;   6. Pressure vessels ;   7. Coal mines (underground mining) ;   8. Underground mines for metals and non-metals ;   9. Tailings pond.   For the specific scope of application and registration, please refer to Attachment 1.   IV. Registration and Assessment of Major Hazard Sources 1. Production and business operations entities shall, in accordance with the Work Safety Law, the Guidelines for Identifying Major Hazard Sources (GB18218–2000), and the requirements regarding the scope of registration, register and document their major hazard sources, and fill out the Major Hazard Source Registration Form (see Attachment 2) to submit it to the local work safety supervision department (or coal mine safety inspection agency).   2. Production and business operation entities shall conduct a safety assessment of their major hazard sources at least once every two years, and issue a safety assessment report. Safety assessment work should be carried out under the supervision of registered safety assessors or registered safety engineers, or it can be entrusted to an assessment agency qualified for safety assessment. A safety assessment report should include basic information on major hazard sources, identification and analysis of hazardous and harmful factors, possible types and severity of accidents, the level of risk associated with major hazard sources, safety countermeasures, emergency rescue measures, and assessment conclusions. The safety assessment report shall be submitted to the local safety regulatory authority (or coal mine safety inspection agency) for record-keeping.   3. When there are significant changes in the production process of a major hazard source, as well as in factors such as materials, processes, equipment, protective measures, and the environment, or when **relevant regulations and standards change, the enterprise responsible for production and operation must conduct a new safety assessment of the major hazard source and report the relevant details to the local safety supervision department (or coal mine safety inspection agency).   V. Requirements for the supervision and management of major hazard sources 1. Safety supervision departments at all levels and coal mine safety inspection agencies must further enhance their awareness of the importance of supervising and managing major hazard sources. From the perspective of implementing the ** principle and serving the people, they should strengthen organizational leadership and supervision over the identification, assessment, monitoring, and control of such hazard sources, in order to effectively prevent serious and catastrophic accidents and safeguard the lives and property of the people as well as ensure the comprehensive, coordinated, and sustainable development of society and the economy ; Strengthening the supervision and management of major hazard sources should be regarded as an important aspect of safety production inspections, supervision, and evaluations, and it is necessary to organize these efforts properly and ensure their implementation.   2. Safety supervision departments at all levels and coal mine safety inspection agencies shall establish leadership teams and technical guidance teams for the supervision and management of major hazard sources, in order to provide unified leadership, coordination, and guidance for such supervision and management work within their respective jurisdictions.   3. Safety supervision departments at all levels and coal mine safety inspection agencies should step up supervision, inspections, and administrative law enforcement efforts, and urge production and business entities within their jurisdictions that possess major hazard sources to earnestly implement the relevant regulations and requirements regarding the supervision and management of such hazards, and to carry out comprehensive surveys, registrations, and monitoring activities for them. If inspections reveal that a production or business entity has failed to register and document major hazard sources, or has not carried out assessments or monitoring, nor established emergency response plans, strict action shall be taken in accordance with Article 85 of the Work Safety Law. Those responsible for serious or major accidents resulting from inadequate management and monitoring of major hazard sources, as well as delayed corrective actions, shall be held strictly accountable in accordance with the law by the persons in charge of the production and operation units and relevant personnel.   4. If safety supervision departments at all levels or coal mine safety inspection agencies discover potential accident hazards associated with major hazard sources during their inspections and supervision, they shall order the production and operation units to make immediate corrections ; If safety cannot be ensured before or during the rectification, the production and operation entity shall be ordered to evacuate workers from the hazardous area and to suspend production, operations, or use temporarily ; For those that cannot be rectified immediately, completion must be achieved within a set time limit, and effective preventive and monitoring measures must be taken.   5. Safety supervision departments at all levels and coal mine safety inspection agencies should strengthen publicity and training efforts regarding the declaration and registration of major hazard sources. They should carry out training in accordance with the textbook \"Declaration, Registration, and Management of Major Hazard Sources (Trial)\\" compiled by the **Bureau, so as to guide production and operation units in carrying out the declaration, registration, and management of such hazard sources.   6. To standardize the supervision and management of major hazard sources, all regions should uniformly use the information management system software for major hazard sources developed by the **Bureau to establish local databases of such hazards. Based on the distribution and risk level of these hazards, they should carry out targeted routine supervision, take appropriate measures to effectively prevent serious and catastrophic accidents, and ensure a steady improvement in the situation regarding work safety.   Attachments: 1. Scope of declaration for major hazard sources 2. Declaration form for major hazard sources April 27, 2004 Attachment 1: Scope of declaration for major hazard sources The major hazard sources to be declared this time refer to those sites and facilities where hazardous materials are produced, transported, used, or stored on a permanent or temporary basis, and where the quantity of such hazardous materials is equal to or exceeds the critical level; as well as other sites and facilities where hazardous energy exists in amounts equal to or exceeding the critical level. The categories for reporting major hazard sources are as follows: 1) Storage tank area (storage tanks) ; 2) Reservoir area (reservoir) ; 3) Production site ; 4) Pressure pipelines ; 5) Boiler ; 6) Pressure vessel ; 7) Coal mines (underground mining) ; 8) Metal and non-metal underground mines ; 9) Tailings pond. The specific scope of application is as follows. 1. Storage tank area (storage tanks) A major hazard source in a storage tank area (storage tanks) refers to a storage tank area or individual storage tank that stores hazardous materials of the categories listed in Table 1 in quantities equal to or exceeding their critical levels. Storage quantities exceeding their critical levels include the following two situations: ① The storage quantity of a certain hazardous substance in the storage tank area (storage tanks) reaches or exceeds its corresponding critical level ; ② The storage tank area holds various hazardous materials, and the storage quantity of each material does not reach or exceed its corresponding critical amount; however, it satisfies the following formula: where —— is the actual storage quantity of each hazardous material. ——The critical quantity corresponding to the hazardous material. Table 1: Critical Quantity Table for Storage Tank Areas (Storage Tanks)
Category | Material Properties | Critical Quantity | Typical Material Examples
--- | --- | --- | ---
Flammable liquids | Flash point < 28°C | 20 t | Gasoline, propylene, naphtha, etc.
| 28°C ≤ Flash point < 60°C | 100 t | Kerosene, turpentine, butyl ether, etc.
Combustible gases | Lower explosion limit < 10% | 10 t | Acetylene, hydrogen, liquefied petroleum gas, etc.
| Lower explosion limit ≥ 10% | 20 t | Ammonia, etc.
Toxic substances* | Highly toxic substances | 1 kg | Sodium cyanide (solution), phosgene, etc.
| Toxic substances | 100 kg | Arsenic trifluoride, acrolein, etc.
| Harmful substances | 20 t | Phenol, phenylhydrazine, etc.
*Note: The classification of toxic substances is shown in Table 2. Table 2 Classification of Toxic Substances (GB15258–1999 “Regulations on the Preparation of Chemical Safety Labels”)
Classification | Oral LD50 (mg/kg) | LD50 after 24 hours of skin contact (mg/kg) | LC50 after 1 hour of inhalation (mg/l)
--- | --- | --- | ---
Highly toxic substances | LD50 ≤ 5 | LD50 ≤ 40 | LC50 ≤ 0.5
Toxic substances | 5 < LD50 ≤ 50 | 40 < LD50 ≤ 200 | 0.5 < LC50 ≤ 2
Harmful substances (solids): 50 < LD50 ≤ 500; (liquids): 50 < LD50 ≤ 2000 | 200 < LD50 ≤ 1000 | 2 < LC50 ≤ 10
2. Storage areas/warehouses: A major hazard source in a storage area or warehouse refers to one that stores hazardous materials listed in Table 3 in quantities equal to or exceeding their critical levels. Storage levels exceeding their critical values include the following two situations: ① The storage amount of a certain hazardous substance in the storage area reaches or exceeds its corresponding critical value ; ② The reservoir area (reservoir) stores various hazardous materials, and the storage amount of each material does not reach or exceed its corresponding critical level; however, it satisfies the following formula: where —— is the actual storage amount of each hazardous material. ——The critical quantity corresponding to the hazardous material. Table 3 Critical Quantity Table for Storage Areas Category Material Properties Critical Quantity Examples of Typical Materials Civilian blasting materials Initiating devices* 1 t * Tubes, detonation tubes, etc. Industrial use** 50 t Ammonium nitrate**, emulsified substances**, etc. Explosively hazardous raw materials 250 t Phosphoric acid**, etc. Fireworks and pyrotechnics 5 t Black powder**, smoke bombs**, firecrackers, fireworks, etc. Flammable liquids Flash point < 28°C 20 t Gasoline, propylene, naphtha, etc. 28°C ≤ Flash point < 60°C 100 t Kerosene, turpentine, butyl ether, etc. Combustible gases Lower explosive limit < 10% 10 t Acetylene, hydrogen, liquefied petroleum gas, etc. Lower explosive limit ≥ 10% 20 t Ammonia gas, etc. Toxic substances Highly toxic substances 1 kg Potassium cyanide, ethylenimine, phosgene, etc. Toxic substances 100 kg Arsenic trifluoride, acrolein, etc. Hazardous substances 20 t Phenol, phenylhydrazine, etc. *Note: The amount of initiating agents should be calculated based on the total quantity of various fillers in the product. 3. Production sites: A major hazard source at a production site refers to a facility or location where the quantity of hazardous substances listed in Table 4 reaches or exceeds the critical level. This includes the following two situations: ① The amount of any existing hazardous material within the unit reaches or exceeds its corresponding critical level ; ② There are multiple hazardous materials within the unit, and the storage amount of each material does not reach or exceed its corresponding critical level; however, the following formula is satisfied: where —— is the current stock quantity of each hazardous material. ——The critical quantity corresponding to the hazardous material. Table 4: Critical Quantity Scale for Production Sites
Category | Material Properties | Critical Quantity | Examples of Typical Materials
--- | --- | --- | ---
Civilian blasting materials | Initiating devices* | 0.1 t | Tubes, detonation cords, etc.
Industrial materials** | 5 t | Ammonium nitrate**, emulsified explosives**, etc.
Explosively hazardous raw materials | 25 t | Phosphoric acid**, etc.
Fireworks and pyrotechnics | 0.5 t | Black powder**, smoke bombs, firecrackers, fireworks, etc.
Flammable liquids | Flash point < 28°C | 2 t | Gasoline, propylene, naphtha, etc.
| Flash point ≥ 28°C and < 60°C | 10 t | Kerosene, turpentine, butyl ether, etc.
Combustible gases | Explosive limit < 10% | 1 t | Acetylene, hydrogen, liquefied petroleum gas, etc.
| Explosive limit ≥ 10% | 2 t | Ammonia gas, etc.
Toxic substances | Highly toxic substances | 100 g | Potassium cyanide, ethylenimine, phosgene, etc.
| Toxic substances | 10 kg | Arsenic trifluoride, acrolein, etc.
Harmful substances | 2 t | Phenol, phenylhydrazine, etc.
*Note: The amount of initiating agents should be calculated based on the total quantity of all types of fillers in the product. 4. Pressure pipelines: Pressure pipelines that meet one of the following conditions: (1) Long-distance pipelines ① Pipelines that transport toxic, flammable, or explosive gases and have a design pressure greater than 1.6 MPa ; ② Pipelines that transport toxic, flammable, or explosive liquid media over a distance of 200 km or more, with a nominal pipe diameter of ≥300 mm. (2) Utility pipelines: medium and high pressure gas pipelines with a nominal diameter of ≥ 200 mm. (3) Industrial pipelines ① Pipelines used for transporting gases and liquefied gas media with an extreme or high degree of toxicity as specified in GB5044, and having a nominal diameter of ≥100 mm ; ② Pipelines that transport extremely hazardous or highly hazardous liquid media as specified in GB5044, flammable gases of categories A and B or flammable liquid media of category A as specified in GB50160 and GBJ16, with a nominal diameter of ≥100 mm and a design pressure of ≥4 MPa ; ③ Pipelines used for transporting other flammable and toxic fluid media, with a nominal diameter of ≥100 mm, a design pressure of ≥4 MPa, and a design temperature of ≥400°C. 5. Boilers: Boilers that meet one of the following conditions: (1) Steam boilers with a rated steam pressure greater than 2.5 MPa and a rated evaporation capacity of 10 t/h or more. (2) Hot water boilers with a rated outlet temperature of 120°C or higher, and a rated power of 14 MW or higher. 6. Pressure vessels refer to pressure vessels that meet one of the following conditions: (1) Pressure vessels of Category 3, where the toxicity level of the medium is extremely hazardous, highly hazardous, or moderately hazardous ; (2) Pressure vessels (groups) containing flammable media, with a maximum operating pressure of ≥0.1 MPa and a PV value of ≥100 MPa·m3. 7. Coal mines (underground mining): Mines that meet one of the following conditions: (1) Mines with high gas concentrations ; (2) Coal and gas outburst mines ; (3) Mines with a risk of coal dust explosions ; (4) Mines with complex hydrogeological conditions ; (5) Mines with a natural fire period of coal seams ≤ 6 months ; (6) Mines with a coal seam impact tendency of medium or above. 8. Metal and non-metal underground mines: Mines that meet one of the following conditions: (1) Gas mines ; (2) Mines with complex hydrogeological conditions ; (3) Mines with a risk of spontaneous ignition ; (4) Mines at risk of rockburst. 9. Tailings ponds: Tailings ponds with a total capacity of ≥1 million m3 or a dam height of ≥30 m. Appendix 2: Declaration Form for Major Hazard Sources I. Instructions for Filling out the Form 1. The purpose of declaring major hazard sources is to understand their status and distribution, in order to provide basic data for the evaluation, classification, monitoring, and management of such sources. 2. The declaration forms for major hazard sources are divided into three categories. The first category is the basic information form of production and operation units (Table 1); the second category consists of the basic characteristic forms for various types of major hazard sources (Tables 2-1 to Table 2-12); the third category is the basic information form regarding the environment surrounding the major hazard sources (Table 3). When filling out the forms, it is necessary to complete the form detailing the basic information of the production and operation unit, as well as the form outlining the basic characteristics of all major hazard sources that fall within the scope of reporting, based on the actual conditions of such units. For each category of major hazard sources present in the production and operation unit, a corresponding form detailing the basic characteristics of those hazard sources shall be filled out; one form is required for each major hazard source. If there are multiple major hazard sources, please make copies of the forms as needed to complete the registrations. For tank areas (tanks), storage areas (warehouses), production sites, and other major hazard sources that may cause serious consequences to the surrounding environment, a form detailing the basic conditions of the environment surrounding such major hazard sources should be filled out. 3. When filling out the declaration form for major hazard sources, as well as providing graphic and textual information, it is necessary to adhere to the principle of seeking truth from facts, fill in the forms strictly in accordance with the regulations, and accurately reflect the actual situation. 4. Use a pen to fill out the form; all fields must be filled in carefully. If a field does not apply, write “none”. If it is not possible to fill in a certain field, indicate the reason. 5. When the declaration of major hazard sources involves confidential data, relevant confidentiality regulations shall be complied with. 2. Major Hazard Source Declaration Form 1: Basic information table of production and operation units Name of legal entity Unit code ڤڤڤڤڤڤڤ-ڤ Fill in the name of the unit (stamped) Mailing address Postal code Fill in the name of the person in charge of the unit Telephone Economic type 1 State-owned economy 2 Collective economy 3 Private economy 4 Limited liability company 5 Joint venture 6 Joint stock cooperation 7 Foreign investment 8 Investment from Hong Kong, Macao and Taiwan 9 Other economic industries A Agriculture, forestry, animal husbandry, fishery B Extractive industry C Manufacturing industry D Electricity, gas and water generation and supply industry E Construction industry F Geological exploration industry, water conservancy management industry G Transportation, warehousing and postal and telecommunications industry H Wholesale and retail trade, catering industry I Finance and insurance industry J Real estate industry K Social service industry L Health, sports and social welfare industry M Education, culture, art and radio and television industry N Scientific research and comprehensive technical services industry O * * Agencies, political parties, agencies and social groups P Other industries established time, area m2, industry management department, total number of employees, total fixed assets value, 10,000 yuan, annual total income, 10,000 yuan, annual profit, 10,000 yuan, main product fillers: Contact number: Date of filling in the form: Table 2-1: Table of basic characteristics of storage tank area (storage tank) No. Name of tank area Specific location Environmental functional area 1 Industrial area 2 Agricultural area 3 Commercial area 4 Residential area 5 Administrative office area 6 Transportation hub area 7 Science and technology cultural area 8 Water source protection zone 9 Cultural relic protection area Storage tank area m2 With or without protective dike 1 Yes 2 Without protective dike Area enclosed m2 Number of tanks Minimum distance between tanks m Tank serial number Tank name Storage tank Tank shape 1 Vertical cylindrical tank 2 Horizontal cylindrical tank 3 Spherical tank Storage tank form 1 Fixed roof tank 2 Floating roof tank installation form 1 Above ground 2 Underground 3 Semi-underground storage tank material Nominal diameter m Volume m3 Storage material name Material state 1 Liquid 2 Gaseous 3 Daily maximum storage volume of liquid and gas coexisted m3 Design pressure MPa Actual working pressure MPa Design temperature ℃ Actual working temperature ℃ Design service life Annual production time Feeding method 1 Pipeline 2 Railway tank car 3 Tank car discharging method 1 Pipe 2 Railway tank car 3 Tank car feed pipe diameter mm Design pressure MPa Actual working pressure MPa Discharging pipe diameter mm Design pressure MPa Actual working pressure MPa Person who fills out the form: Contact number: Date of filling in the form: Table 2-2: Reservoir area (library) basic characteristics table No. Reservoir area name Specific location Environment Functional area 1 Industrial area 2 Agricultural area 3 Commercial area 4 Residential area 5 Administrative office area 6 Transportation hub area 7 Science and technology cultural area 8 Water source protection area 9 Cultural relics protection area Reservoir area area m2 Number of warehouses Warehouse serial number Warehouse name Warehouse form 1 Single layer 2 Multiple layers: Warehouse structure 1 Concrete structure 2 Brick and wood structure 3 Wooden simple warehouse 4 Others: Design service life, year completion time, area m2, firewall or not 1, 2, no warehouse, type and quantity of storage items, civilian blasting equipment, detonating equipment, industrial * * t Explosion hazardous raw materialst Pyrotechnic agents, fireworks and firecrackerst Flammable liquid flash point<28℃ t 28℃≤flash point<60℃ t Lower explosion limit of flammable gas<10% t Lower explosion limit≥10%t Toxic substances Highly toxic drugskg Toxic drugskg Hazardous substancest Person who fills out the form: Contact number: Date of filling in the form: Table 2-3: Table of basic characteristics of the production site Unit name Total value of fixed assets in RMB 10,000 Specific location Environmental functional zone 1 Industrial zone 2 Agricultural zone 3 Commercial zone 4 Residential zone 5 Administrative office zone 6 Transportation hub zone 7 Science and technology cultural zone 8 Water source protection zone 9 Cultural relic protection zone Covered area m2 Normal number of people on duty Material name Total quantity of dangerous substances in the unit Total quantity of existing substances (t) Quantity of materials in the process (t) Quantity of stored materials (t) Quality of waste (t) 1 2 3 4 5 6 7 8 Form filler: Contact number: Date of filling in the form: Table 2-4: Table of basic characteristics of pressure pipelines Pipe name Pipe number Pipe category Nominal diameter mm Material wall thickness mm Pipe length m Working pressure MPa Strength test pressure MPa Tightness test pressure MPa Operating temperature of transmission medium ℃ Date of commissioning Laying method 1 Overhead 2 Buried anti-corrosion method 1 Cathodic protection 2 No cathodic protection Insulation method 1 Insulation measures 2 No insulation measures Design specification Design unit installation specification Installation unit Pipe map number Pipe passing area (factory area) Person filling in the form for the number of pressure regulating stations (boxes) connected to pipelines: Contact number: Date of filling in the form: Table 2-5: Boiler basic characteristics table Boiler model Boiler name number Specific location Manufacturer name Manufacturing date Installation completion date Putting into use date Design working pressure MPa Permitted operating pressure MPa Rated heat supply or rated output KCal/ht/h Medium outlet temperature ℃ Water treatment method Boiler usage remarks (relocation, maintenance, transformation, accident records) Filler: Contact number: Date of filling in the form: Table 2-6: Table of basic characteristics of pressure vessels Name number Registration number Certificate of use Number Category Design unit put into use Year and month of use Unit Manufacturing unit Manufacturing year and month Factory number Material cylinder head lining inner diameter mm Operating conditions Design pressure/MPa Whether safety parts have safety valves Wall thickness mm Maximum working pressure/MPa Whether there is a bursting disc Height (length) mm Design temperature/℃ Whether there is an emergency shut-off valve Volume m3 Medium/ Whether there is a pressure gauge, whether there is heat preservation, insulation, whether there is a liquid level gauge, safety status level, and regular inspections. Notes: 1. The heat exchange area of the heat exchanger is filled in the volume column of the pressure vessel specification. 2. The operating conditions of the pressure vessels in the two pressure chambers are indicated before and after the slash, along with explanations. form filler: Contact number: Date of filling in the form: Table 2-7: Table of basic characteristics of coal mines (underground mining) Name of the mine Detailed address Postal code Contact number of the main person in charge Supervisor legal entity Mine construction date Design capacity 10,000 t/year Actual output 10,000 t/year Coal grade Mine mine recoverable reserves 10,000 t Number of employees Fixed assets 10,000 yuan Annual profit 10,000 yuan Development method 1 vertical shaft 2 inclined shaft 3 level cave ventilation method 1 central parallel 2 central split 3 two wings diagonal 4 partition diagonal 5 other reverse wind methods 1 reverse air duct reverse wind 2 main ventilator reverse reverse wind 3 backup main ventilator no reverse air duct reverse wind lifting method 1 cage 2 skip shaft 3 string car 4 belt conveyor 5 other power supply methods 1 double circuit 2 double power supply 3 other main mining coal seam inclination angle main mining coal seam thickness m Mine mining depth m Number of production mining areas Number of mining working faces Number of tunneling working faces Working face mining mode 1 Forward type 2 Retreat type Mining height m Main coal falling methods 1 Mechanical mining 2 Gun mining 3 Water mining 4 Pneumatic pick coal falling 5 Other main support types 1 Hydraulic support 2 Single hydraulic prop 3 Friction metal prop roof treatment method 1 Total collapse method 2 Filling method 3 Coal pillar support method 4 Slow sinking French mine gas level 1 Outburst mine 2 High gas mine 3 Low gas mine Spontaneous combustion tendency of coal seam 1 Easy to spontaneously ignite 2 Spontaneous combustion 3 Not easy to spontaneously ignite Coal dust explosiveness of coal seam 1 Basically non-explosive 2 Weakly explosive 3 Strongly explosive 4 Very explosive Coal seam roof and floor aquifer conditions 1 None 2 Pore aquifer 3 Fissure aquifer 4 Karst aquifer Hydrogeological condition complexity 1 Simple 2 General 3 Complex Whether mine mining is threatened by surface water or floods 1 Yes 2 No Coal seam impact pressure risk Damage degree 1: No impact rock pressure 2: Normal (weak) impact rock pressure 3: Severe (strong) impact rock pressure The existence of coal seams (judged based on changes in coal seam thickness and inclination angle, crack development, faults, scour zones, collapse columns, magma rock intrusion damage, etc.) 1. Good coal seam existence. 2. Average. 3. Poor coal seam existence. Stability of the surrounding rock of the tunnel. 1. The surrounding rock is relatively stable hard sandstone or limestone. 2. The surrounding rock is moderately stable sandstone, sandy shale or relatively hard shale. 3. The surrounding rock is unstable coal, muddy shale, carbonaceous shale, etc. The relative gas emission volume of the mine is m3/t. The absolute gas emission volume of the mine is m3/min. During the coal seam spontaneous combustion period, the number of gas exceedance limits in the whole mine in the past three months. The number of gas outbursts in the past three years. The number of main fan failure repairs in the past three years at the location of coal seam spontaneous combustion. The number of power supply system failure repairs in the past three years. Mining dust concentration. Total dust: mg/m3. Respirable dust: mg/m3. Mine total air inlet volume m3/min. Mine effective air volume rate. Mine maximum water inflow volume m3/h. Mine maximum comprehensive drainage volume m3/h. Capacity of ground fire-fighting pool m3 Length of underground fire-fighting water pipe m Storage conditions of ground blasting materials Number of warehouses:     * * (t):     t   * Tube:     Wanfa underground blasting materials storage situation and number of chambers:     * * (t):     t   * Tube:     Is Wanfa gas abnormally gushing out? Area 1 Yes 2 Yes Yes No unextinguished fire area 1 Yes 2 No The whole mine ventilation system complexity level 1 is simple and reliable, easy to manage and control, and the underground air flow is stable 2 Complexity level is average 3 The ventilation system is complex, management is difficult, or the air flow in some tunnels is unstable The number of contact tunnels between the total air inlet duct and the total return air duct Total in The strength of the windshield wall of the connecting tunnel between the air duct and the main return air duct is 1 very strong 2 average 3 poor Is there any mining work below the water surface in the flooded area 1 yes 2 no is it mining under buildings, water bodies or railways 1 yes 2 no whether the mine safety is affected by the random mining and excavation of other small mines 1 yes 2 no Number of casualties in the past 5 years:   Number of minor injuries:   Seriously injured number:   death toll: Major accidents have occurred since the mine was established (referring to the death of more than 3 people or the suspension of production of the whole mine or some areas), gas (coal dust) explosion, fire, flood, gas outburst, others (indicate the type of accident): Main fan model, local fan model, main drainage pump model, water detection and drainage equipment model, winch lifting equipment model, belt conveyor model, gas drainage system model, safety monitoring system model, sensor usage number Quantity locking power-off device model, quantity tile detector model, quantity self-rescuer model, quantity underground fixed laying high-voltage cable model, quantity number of tile inspectors, number of blasters, number of winch drivers, number of electricians, number of safety management personnel, number of safety officers, number of senior technical personnel in the mine:     intermediate:      primary: The number of people working in the mine at the same time. The proportion of migrant workers, contract workers, and outsourced workers among the people working in the mine. Explanation of the main issues that affect the safety of mine production.: (No less than three items) Remarks: form filler: Contact number: Date of filling in the form: Table 2-8: Table of basic characteristics of metal and non-metal underground mines Mine name Detailed address Postal code Main person in charge Contact number Supervisor legal entity Mine construction date Design capacity 10,000 t/year Actual capacity 10,000 t/year Mining minerals Minable reserves 10,000 t Fixed assets of 10,000 yuan Annual profit of 10,000 yuan Economic type 1 State-owned 2 Collective 3 Private 4 Other number of employees Development method 1 vertical shaft 2 Inclined shaft 3 Flat cave 4 Mixed 5 Incline ventilation mode 1 Central parallel 2 Partition type 3 Diagonal type 4 Other lifting methods 1 Tank cage 2 Skip bucket shaft 3 String car 4 Belt 5 Other power supply methods 1 Two circuits 2 Dual power supply 3 Others Number of intermediate sections to be produced at the same time Number of stopes to be produced at the same time Number of stopes produced at the same time Number of simultaneous workers underground The total air intake volume of the mine is m3/min Effective air volume rate of the mine The maximum water inflow volume of the mine m3/h The maximum comprehensive drainage volume of the mine m3/h Is it the following type of mine (multiple choices available) 1 Gas mine 2 Coal-bearing pyrite mine 3 Other mineral mining symbiotic with coal 4 Radioactive mines 5 Mines with risk of spontaneous combustion 6 High sulfur mines 7 Mine dust is explosive High-voltage cable models fixedly laid underground Shafts or tunnels with an inclination of 45 degrees or above Horizontal tunnels or tunnels with an inclination of less than 45 degrees Storage conditions for explosive materials on the ground Number of warehouses:     * * :     t  * Tube:     Storage conditions of Wanfa underground explosive materials and number of chambers:     * * :     t  * Tube:     Does Wanfa Mine have the following hydrogeological data: 1. Surface water flow system and water catchment area, drainage capacity, water conservancy projects, etc. in the mining area and its vicinity ; 1 Yes 2 No 2 Historical highest flood levels, as well as the dynamics of floodwater in surface water bodies, various aquifers, and groundwater ; 1 Yes 2 No 3 Small mines, old mines, and old goafs within the mining area ; 1 Yes 2 No 4 Quality of boreholes and plugging within the mining area ; 1 Yes 2 No 5 Detailed information on water accumulation areas, aquifers, karst zones, geological structures, etc., in the existing production wells ; 1 Yes 2 No. 6 There is a hydraulic connection between mine water and groundwater, surface water, and atmospheric precipitation. 1 Yes 2 No: Is it a mine with complex hydrogeological conditions? 1 Yes 2 No: Conditions of aquifers above and below the ore body 1 None 2 Pore water aquifers 3 Fracture water aquifers 4 Karst water aquifers: Are there confined aquifers above and below the ore body? 1 Yes, there are confined aquifers 2 No, there are no confined aquifers: Is mining in this mine threatened by surface water bodies or floods? 1 Yes 2 No: Threat of rockburst: 1 No rockburst 2 Mild rockburst 3 Severe rockburst: Number of faults within the mine area that affect production and safety: Stability of the tunnel lining: 1 The lining is made of relatively stable hard sandstone or limestone, etc. 2 The lining is made of moderately stable sandstone, sand-shale, or relatively hard shale, etc. 3 The lining is made of unstable coal, argillaceous shale, carbonaceous shale, etc.: Number of diesel-powered equipment underground: Number of hydraulic equipment underground: Locations where various oils are stored and their maximum storage amounts: Name of the oil and location of storage: Quantity (kg): Number of belt conveyors: What fire prevention measures are in place? (Mark √ for each applicable measure): 1 Flame-retardant conveyor belts are used in roller-driven belt conveyors 2 Non-flammable transmission fluids are used in hydraulic couplings 3 Non-flammable materials are used for support within 20 meters around both ends of the conveyor 4 Fire extinguishing equipment is available 5 Anti-slip protection, coal stacking protection, and deviation prevention devices are installed on the drive rollers 6 Temperature protection and smoke detection systems are in place 7 Other measures (state the names of these measures). Capacity of surface fire water tank in m3; Length of underground fire pipes in m; What harmful gases are released in large quantities underground? Are there any unextinguished fire areas in the mine? 1 Yes 2 No; Are there any areas in the mine that pose a threat to safe production due to collapse or risk of collapse? 1 Yes 2 No; Is mining carried out under buildings, bodies of water, or railways? 1 Yes 2 No; Is the safety of the mine affected by illegal mining activities in other small mines? 1 Yes 2 No; Number of accidents over the past 5 years: Number of incidents: Number of people with minor injuries: Number of people with serious injuries: Number of deaths: Have any major accidents occurred since the mine was established (i.e., accidents resulting in 3 or more deaths or causing the suspension of operations across the entire mine or part of it)? Floods, fires, large-scale roof collapses, cage falls or derailments, Other (specify type of accident): Model of main fan, Quantity; Model of local fans, Quantity; Model of main drainage pumps, Quantity; Model of dewatering equipment, Quantity; Model of winch lifting equipment, Quantity; Number of technical personnel: Senior: , Intermediate: , Junior: ; Number of electricians; Number of winch operators; Number of blasters; Mining method; Description of the main issues affecting safe production in the mine: (At least three points); Remarks: Person filling out the form: Contact number: Date of filling out the form: Table 2-9: Basic characteristics of tailings ponds. Company name, Principal responsible person, Full address, Contact number, Supervising authority, Postal code, Date of establishment, Number of employees, Economic type, Type of mine, Fixed assets in 10,000 yuan, Annual profit in 10,000 yuan; Name of tailings pond, Geographic location, Type of tailings pond: 1 Valley-type, 2 Mountain-side type, 3 River valley type, 4 Flat-bottom type, 5 Other (state the name); Grade of tailings pond: 1 First class, 2 Second class, 3 Third class, 4 Fourth class, 5 Fifth class; Total capacity of the tailings pond in 10,000 m3, Height of the dam in m, Designed total capacity in 10,000 m3, Designed total dam height in m, Length of the dam in m, Minimum dry bed length in m, Average slope of the sedimentary dry bed; Classification of the hazard level of the tailings pond: 1. Class I tailings facilities: In the event of a maximum-level dam failure, it could affect residential areas or important buildings, potentially resulting in 50 or more deaths or economic losses of over 10 million yuan ; 2. Class II tailing facilities: In the event of a severe dam failure that affects residential areas or important buildings and structures, it could result in 10 to 50 deaths, or economic losses ranging from over 1 million to under 10 million yuan ; 3. Category III tailing facilities: In the event of a maximum-scale dam failure that affects residential areas or important buildings, it may result in 10 or fewer deaths or economic losses of less than 1 million yuan. Classification of tailings pond safety levels: 1. Hazardous pond; 2. Potentially hazardous pond; 3. Problematic pond; 4. Normal pond. Whether a failure of the tailings pond could cause severe damage to important towns, industrial and mining enterprises, and key railway lines downstream. Earthquake activity in the pond site; basic seismic intensity. Presence of landslides in the pond area; conditions conducive to mudslides in the pond area. Whether the pond area is located in a karst or fractured terrain. Presence of deforestation, illegal cultivation, or overgrazing in the pond area.

Initial stage: Pond type – 1. Permeable dam; 2. Impermeable dam. Dam type – 1. Earth dam; 2. Rockfill dam; 3. Gravel dam; 4. Composite dam; 5. Masonry dam; 6. Concrete dam. Dam height in meters; Dam length in meters. Method of dam construction – 1. Upstream type; 2. Downstream type; 3. Midline type; 4. Other. Height of the fill material in meters. Model and quantity of tailings grading equipment. Catchment area in square kilometers. Flood control standard for the tailings pond (flood return period): Initial stage: years; Middle and later stages: years. Safety overheight of the tailings dam. Flood storage capacity of the tailings pond in 10,000 cubic meters. Type of drainage system – 1. Well-tube type; 2. Well-cave type; 3. Channel-tube type; 4. Channel-cave type; 5. Spillway. Particle size of tailings in dcp mm. Specific gravity of tailings in t/m3. Monitoring parameters for the tailings dam – 1. Horizontal displacement of the dam body; 2. Settlement of the dam body; 3. Consolidation of the dam body; 4. Pore water pressure in the dam body; 5. Water table level of the dam body; 6. Heaving force on the dam foundation; 7. Seepage around the dam; 8. Seepage volume; 9. Quality of seepage water; 10. Others (specify the items). Overview of operations related to tailings concentration and grading, tailings discharge for dam construction, water intake and drainage, flood prevention, and earthquake resistance in the tailings pond. If it is a hazardous, potentially hazardous, or problematic pond, an overview of the risks should be provided. Problems that have occurred in the tailings pond and the solutions taken to address them.

Notes: Person filling out the form: Contact number: Date of filling out the form:

Table 3: Basic information on the environment surrounding major hazard sources. Hazard source and surrounding environment situation. Situation of surrounding areas. Type of unit, number of units, name of the unit, number of people, distance from the hazard source. Residential areas, production units, government agencies and organizations, public places, traffic routes, others. Impact of the surrounding environment on the hazard source. Type, number of units, brief description. Sources of fire, power transmission and distribution facilities, others. Person filling out the form: Contact number: Date of filling out the form:
Reply #82010-06-30
Reply: 6# fallautumn is right; I’ve learned it
Reply #92010-06-30
Oh my God! Such an old post has been brought up again. The 2009 version is currently used for the identification of major hazard sources. As for Document No. 56, we are gradually no longer using it; it has no meaning anymore.

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