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A detailed guide on how to properly select an electromagnetic flowmeter

2020-05-12 View Original

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  There are many factors to consider when selecting an appropriate flow meter. When it comes to electromagnetic flow meters, four key aspects must be taken into account: instrument performance, flow characteristics, installation conditions, and environmental conditions. 1. Instrument performance   The functions of electromagnetic flowmeters available on the market vary greatly; some simple models are designed to measure only unidirectional flow, outputting only analog signals to drive downstream instruments ; The multi-functional meter has functions such as measuring two-way flow, range switching, upper and lower flow limit alarms, empty pipe and power cut alarms, small signal rejection, flow display and total volume calculation, automatic verification and fault self-diagnosis, communication with a host computer, and motion configuration. Some models of instruments offer a serial digital communication function that can utilize various communication interfaces and dedicated chips (ASICs) to connect to HART protocol systems, PROFINET, Modbus, FF fieldbuses, and others. The diameter range of electromagnetic flowmeters is wider than that of other types of flow meters. For example, Huai’an Yuanda Instrument Factory offers three types of sensors: W, P, and H, which are used in the water and wastewater industries (type W), the chemical and food industries (type P), and the food and pharmaceutical industries (type H). The diameter range goes from 2 millimeters to 2 meters. The transmitter comes in various options: 10, 50, 23, and 53. The 10 model is an economical version developed for the water treatment industry; the 50 model is the standard version, the 53 model is an enhanced version, and the 23 model operates on a two-wire system. The precision can be chosen as 0.5% or 0.2%. It can measure positive and negative flow in both directions, as well as dynamic flow.   For media prone to adhesion, deposition, scaling, etc., the flow rate should be no less than 2 m/s; it is advisable to increase it to 3–4 m/s or higher to achieve self-cleaning and prevent adhesion and deposition. For highly abrasive fluids such as slurry, the flow velocity should be below 2–3 m/s to reduce wear on the lining and electrical components. The selection of lining, electrical, and grounding ring materials is also crucial. 2. Fluidity   A prerequisite for using an electromagnetic flowmeter is that the liquid being measured must be conductive, and its conductivity must not be below a certain threshold (i.e., the lower limit). A conductivity below the threshold results in measurement errors and makes the device unusable; whereas when the conductivity is above the threshold, measurements can still be taken with little variation in the indicated value. The threshold for general-purpose electromagnetic flowmeters ranges from 10-4 to (5×10-6) S/cm, depending on the model. In use, it also depends on the length of the flow signal wire between the sensor and the converter as well as its distributed capacitance; the manufacturer’s instructions typically specify the length of the signal wire corresponding to a certain conductivity. The conductivity of industrial water and its aqueous solutions is greater than 10-4 S/cm, while that of acids, bases, and salts ranges from 10-4 to 10-1 S/cm; in these cases, no problems arise. Even low-purity distilled water with a conductivity of 10-5 S/cm poses no issues either. Some pure liquids or aqueous solutions have low conductivity and are considered unsuitable for use; however, in practical applications there are cases where they can be utilized due to the presence of impurities that contribute to an increase in conductivity. For aqueous solutions, the conductivity values listed in the data were measured in the laboratory using pure water as a base; however, the actual solutions used in practice may be prepared with industrial water, in which case the conductivity will be higher than the values given, which is also advantageous for flow measurement. 3. Installation Conditions   Classified according to the assembly method of the converter and sensor in the electromagnetic flowmeter, there are separate-type and integrated-type versions. In sewage treatment plants, large-diameter flow meter sensors are usually installed underground; therefore, an IP68 rating (protected against dust and submersion) is recommended. If they are installed above ground, an IP67 rating (protected against dust and splashing water) is advised. Small-caliber ones are mostly in a body style. Typically, electromagnetic flowmeters have the following requirements regarding the installation location: a. When measuring mixed-phase fluids, choose a location that will not cause phase separation ; When measuring two-component liquids, avoid installing it downstream where mixing has not yet occurred evenly ; When measuring chemical reaction pipes, it should be installed downstream of the section where the reaction is fully completed ; Try to ensure that the straight sections before and after are at least 5D and 2D respectively ; b. Avoid creating a negative pressure inside the measuring tube as much as possible ; c. Choose a location with minimal vibration; avoid using it with instruments of a large size ; d. Avoid areas near large motors, large transformers, etc., to prevent electromagnetic interference ; e. Locations where single grounding of sensors is easy to implement ; f. Avoid areas with corrosive gases in the surrounding environment as much as possible ; g. Avoid direct sunlight as much as possible. 4. Environmental Conditions Generally, when electromagnetic flowmeters are used in explosive hazardous environments, it is necessary to select instruments that are suitable for the atmospheric conditions of the location, the classification of explosive mixtures, the type of equipment, as well as other safety rules or standards, in accordance with the requirements specified in standard GB3836.1 \"General Requirements for Electrical Equipment in Explosive Environments\". In addition, external magnetic fields, electrical interference, as well as environmental temperature and humidity are also factors to consider when selecting an electromagnetic flowmeter. For more information, please visit the company’s official website at http://www.yb1518.com/. Please keep this link when reproducing the content!

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