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This post was last edited by sunjl1981 on 2013-1-6 23:00. Let's share the actual production consumption of our respective production plants and discuss measures to reduce various consumptions. # hcbbs
The production plan statistical report records the production plan and production process parameters according to the requirements of process control, and saves more detailed production history.
A ton of alkali consumes raw salt, a ton of alkali consumes sulfuric acid, a ton of alkali consumes refined preparations (etc.), a ton of alkali consumes steam, and a ton of alkali consumes electricity.
There are many ways to reduce the consumption of various raw and auxiliary materials, but the key is to implement them effectively. Such as the consumption of raw and auxiliary materials, 1. Reduce leakage and leakage. 2. Keep the system running continuously and stably. 3. Strictly control process indicators and other maintenance material consumption, 1. Use materials rationally, use scrap materials instead of new materials, carbon steel can be used, stainless steel cannot be used, etc. 2. Do a good job in repairing and recycling old items. There are many valves, bearings, pump shafts, flanges, pipes, etc. that can be repaired and reused. ; 3. Carry out anti-corrosion work to reduce corrosion of pipelines, etc. ; 4. Do a good job in assessing material utilization and withdraw bonuses based on the size of the savings.
Count production, water and electricity consumption every day, and calculate unit consumption. If abnormal consumption is found, find the cause and solve it as soon as possible.
"Production Daily Report" should be done every day; The "Production Ten-day Report" must also be done every ten days ; "Production Monthly Report" must be done every month ; As mentioned above, if you find a problem, find the cause immediately ; You won't be able to find it for a while, it depends on the reaction over a period of time. Every unit calls for energy conservation and consumption reduction, and everyone is committed to it. The key depends on the attitude of the leader and whether it is implemented in practice. The chlor-alkali process is a mature process, and everyone can think of it.
Make daily reports, find out the changes in consumption and main raw material usage, find out the reasons in time, and analyze them
Is there a sample of standardized monthly production and planning reports? Such as table header, table content, preparation instructions, etc. Please help me heroes, thanks in advance!