How do everyone conduct inspections and what are the routes?
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How do everyone conduct inspections and what are the routes?
This can’t be done arbitrarily; the company has detailed regulations. Are you new? Based on the responsibilities of one’s position
I believe that the inspection process, as well as the routes to be followed, need to be determined based on the specific requirements of the workshop, the equipment in question, or the particular position involved. This way, a reasonable inspection route can be established. In practice, however, the operators may not necessarily follow the designated inspection routes strictly, but rather make adjustments as needed according to the actual circumstances.
When conducting inspections, it is necessary to focus on key areas. For particularly dangerous inspections, the level should be higher, and there must be a suitable and effective inspection method. The most crucial thing for inspections is to actually carry them out. It’s useless to have good systems and methods if they aren’t put into practice. This requires strong implementation by the team leader. If team leaders don’t carry out their duties diligently, don’t expect the operators to do their work properly.
The inspection route can be determined based on the process flow, and the inspection contents can be defined according to the key process parameters.
First, determine what needs to be inspected, that is, the points that require checking, which are mostly process parameters. Then, the sequence is determined based on the relationship between the various points, which constitutes the route.
The inspection route needs to be formulated based on the specific requirements of the workshop, the particular equipment or unit, and the job position in question, in order to create a reasonable inspection path. 1. The inspection should cover all relevant aspects. 2. The key areas that need to be inspected should be given priority. 3. The inspection route should be convenient, avoiding unnecessary detours
Generally, by floor and in accordance with the process flow, all equipment, pipes, valves, instruments, electrical systems, etc. related to this position need to be inspected.
Inspections are carried out based on the importance of the position; the more critical a position is, the more thorough the inspection needs to be. As for the route, of course, the easiest and most straightforward path is used
Focus on the key points, critical positions! In fact, if one persists over a long period of time, many subtle differences will become evident as deviations For example, the other day I went on an unusual inspection of the workshop, and at first glance I saw that two thermometers were not correct. Why? Since production was halted for a week, it would logically make sense that all thermometers should show similar readings. However, two of them showed values about 4 degrees lower than the others; further verification confirmed that this was indeed the case. This shows that in previous inspections, attention wasn’t paid to the actual operations being carried out!
The inspection route should take into account the process flow, equipment layout, and the floors where the devices are located. Human factors should also be considered; it’s necessary to be able to check all relevant points in one pass, in order to avoid having to walk back and forth repeatedly.
The key is to see what is different from normal, as some issues are not visible in the control room. Choose the most convenient route