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Is steam or hot water better for pipeline heating?

2009-02-06View Original

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Is steam or hot water better for pipeline heating? This post was last edited by Desert Poplar on 2009-3-1 09:43]
Reply #22009-02-06
It cannot be generalized; for example, some highly volatile materials can be heated using hot water, while steam heating is not suitable for them; If the freezing point of the heat transfer medium is relatively high, it is recommended to use steam for heating. The key point also lies in whether the device itself has excess low-grade steam or hot water ; It depends on comprehensive factors such as weather in the north or south.
Reply #32009-02-06
Steam is generally used, after all, as its latent heat is higher.
Reply #42009-02-06
First, steam is used, as it has a high latent heat value, which facilitates heat recovery; depending on the specific location and requirements, 1.0 Mpa or 0 can be chosen. Steam at two pressure levels: 3 Mpa. Secondly, the temperature of the steam condensate is still relatively high; it can be reused as needed, thereby making full use of it and achieving energy savings and reduced consumption. This post was last edited by Zhongyuanren on 2009-2-12 10:37.]
Reply #52009-02-06
If steam can be used, use it as much as possible. Save money. It must be in a usable condition.
Reply #62009-02-06
Yes, the properties of the material are of primary importance; there are some materials that cannot be heated using steam. In our case, it’s sufficient to use a 3KS unit along with a drain valve – it’s simpler that way. Using hot water for heating back and forth is indeed troublesome; there’s nothing else to do about it.
Reply #72009-02-06
Steam is commonly used, mainly because its calorific value is much higher than that of hot water. Of course, it’s necessary to analyze each situation on its own.
Reply #82009-02-06
It’s too general. It is necessary to consider comprehensively the properties of the heating medium and the overall utilization of heat sources as required.
Reply #92009-02-07
It depends on the medium; generally, for materials with lower requirements regarding heating temperature (below 60 degrees), or for materials with special properties (such as those that tend to polymerize at high temperatures), hot water is used for heating
Reply #102009-02-07
If you find it troublesome to run pipelines, an electric heating device can be used; this technology is quite mature. Temperature control is adjustable, and it is easy to install.
Reply #112009-02-07
  When the freezing point and viscosity of the medium in the equipment and pipelines are high, the temperature that the process medium needs to be maintained at is high, or the explosion protection rating of the area where the equipment and pipelines are located is high, and when the medium is highly corrosive or thermally sensitive, steam tracing as a heat preservation method should be chosen.   When the temperature required by the insulation medium is not very high, generally below 90 degrees, and it is also necessary to prevent the medium from overheating in certain areas, ensuring even heating, hot water heating can be used.
Reply #122009-02-07
If heat preservation is achieved at a melting point of 50 degrees, the material will change color when the temperature rises. What method does the original poster use? :Lol, so it depends on the craftsmanship!
Reply #132009-02-07
First, consider meeting production requirements to ensure smooth material flow. Next, consider saving. Hot water can sometimes be considered, and steam can be used as an alternative heating method. It’s flexible, not rigid.
Reply #142009-02-07
I agree with the opinion in the second floor post; it indeed cannot be generalized. On one hand, it is necessary to consider the temperature that the medium to be heated needs to reach (for example, acidic gases require a temperature of over 90°C, so multiple heating pipes using 1.0MPa steam are needed). On the other hand, it is important to take into account whether there is available low-pressure steam and hot water within the installation. However, hot water is the best choice for heating the caustic soda line; using steam will exacerbate corrosion.
Reply #152009-02-07
Hehe, it mainly depends on the temperature of the material and the source of the hot water and steam
Reply #162009-02-07
Everything I’ve come across uses steam tracing.
Reply #172009-02-07
It cannot be generalized; the heating medium is determined mainly based on the properties of the medium to be heated; Additionally, make use of low-temperature hot water whenever possible; using it also helps to ensure low-temperature heat recovery in the system and reduce energy consumption, whereas using steam for heating increases energy consumption.
Reply #182009-02-07
What I’ve encountered is mainly steam tracing; I’ve never seen hot water tracing as you mentioned, but I have come across hot water overhead tracing
Reply #192009-02-08
Let me talk about the situation with our installations. They are located in Xinjiang, where the lowest winter temperatures can reach around minus 30 degrees. A few years ago, steam heating was used; the pressure was 0.3 MPa and the steam temperature was 150 degrees. Currently, only one system that requires heating throughout the year still uses steam heating, while all other systems have been switched to water heating. The water pressure for heat tracing is 0.6 MPa, and the water temperature is around 65 degrees. The reason for making such modifications is that steam tracing is effective, but it also has many drawbacks. If there is a blockage in some part, freezing will occur. Steam tracing requires the use of traps, and if these traps don’t function properly, freezing will still happen. An increase in the pressure of the condensate behind the traps can also lead to freezing, as can a decrease in the pressure of the steam used for heating. Once the steam tracing lines freeze, it becomes very difficult to thaw them out; we have experienced this problem many times. Now, over 80% of the devices use hot water for heating. The advantage of this method is that, as long as it is set up properly when in use, any dirt in the heating lines is removed and all gases are expelled, thereby ensuring the proper pressure and temperature of the water supply; as a result, the possibility of freezing is very low. The downside is that once it freezes, it cannot be blown out; one has to cut it into sections and blow on each section separately. However, after installing heat tracing for the water. I haven’t blown it yet; the workload has **decreased**, and winters are much easier for me now.
Reply #202009-02-08
Electric heating can be considered; it’s simple and convenient
Reply #212009-02-08
Electrical heating is only suitable for local use; it is not appropriate for large areas or long distances.

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