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Equipment – Battery Forklift Maintenance Guide

2009-02-08View Original

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For battery forklifts, primary maintenance is carried out after 500 hours of operation; the maintenance work is performed by operators and electricians (see the table below). Serial Number Maintenance Location Maintenance Content and Requirements 1. External Maintenance: Clean the exterior of the equipment to ensure there is no dust or oil buildup. Fill in any missing paint to ensure it is clean and neat. Check and repair the rearview mirror. Second, check the lights of the safety devices to ensure they are functioning properly. Check the horn to ensure it is working properly. Check the braking system and clutch mechanism to ensure they are functioning properly. The electrical equipment is in good condition, neat, clean, and secure. Check and tighten the grounding device. Inspect and clean the charger, and replace any damaged components. Secondary maintenance is carried out after the equipment has been in operation for 3,000 hours; it is performed by operators and electricians. In addition to fulfilling the tasks and requirements of primary maintenance, the following actions must be taken, as well as the vulnerable components should be documented, and spare parts should be identified. First, turn off the power supply, then carry out the maintenance work (see the table below). Serial Number, Maintenance Area, Maintenance Content and Requirements: 1. External Maintenance – Clean the engine until it returns to its original color. Inspect the tires, cab, etc., and repair or replace any damaged parts. II. Electrical system inspection: Check electrical components and circuits, and replace any damaged parts. For the three battery units, remove the oxides from the battery terminals and top up with distilled water.

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