Frequency of device lift and drop amounts and their impact on the device
Thread Content
Dear colleagues, please discuss the production volume fluctuations of the facilities as follows: 1. Are the fluctuations in the production volume of the facilities where you work frequent? 2. What is the adjustment range after the increase or decrease in volume? 3. What are the factors that cause frequent volume adjustments? 4. What are the impacts of frequent volume adjustments on the device? Everyone is encouraged to participate actively!
Our facility is primarily affected by the supply of upstream raw materials, which sometimes leads to frequent fluctuations in the processing capacity; these fluctuations mainly impact the key control parameters and daily production levels. Personally, I believe that in extreme cases, one should avoid reducing the output volume, as it has a significant impact on the stable operation of the device, and many parameters need to be adjusted.
Overloading – reducing the load to below 75% is not economical
The production capacity of our company’s various manufacturing units is generally not adjusted frequently； The main reason for the increase or decrease in volume is market influences, followed by limitations in raw material supply and storage capacity in the tank areas ； In my opinion, frequent adjustments to the volume can cause significant stress on the equipment, affecting the service life of various key components. Especially when such adjustments are made on a large scale, it is very easy for accidents to occur, putting both human life and the safety of the equipment at risk ； Secondly, when the production volume is changed frequently, it is difficult to control product quality, and defective products are likely to be produced (those who have been involved in such operations surely understand this well). These are just my humble opinions; I hope experts can offer their corrections
First, adjustments to the amount of material fed into the device lead to changes in operational parameters, and sometimes operators are unable to adjust these parameters to the optimal levels, which affects production equipment and product quality； Second, excessive adjustment can damage the catalyst ； Third, operating at too low a level is not economical, while operating at too high a level can lead to production accidents ；