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Quality supervision and inspection record before boiler hydraulic pressure test Project scale MW Unit number Supervisory inspection agency Year, month and day Quality supervision and inspection record before project boiler hydraulic pressure test 1. Quality assurance system inspection (technical data group) Serial number inspection item inspection results 1.1 Quality inspection of the construction unit 1.1.1 The quality management organization and rules and regulations are complete, and the quality system of each participating construction party has been verified 1.1.2 The project management and quality management systems are complete and approved 1.1.3 The materials, accessories and equipment purchased by the construction unit meet the quality requirements, and the material management system, inspection and acceptance methods and responsibility system are complete 1.2 Quality behavior verification of the survey and design unit 1..2.1 Construction drawings are delivered as planned to ensure continuous construction 1.2.2 Design workers are in place, design issues are handled in a timely manner, and there is no phenomenon that affects the construction progress 1.3 Quality behavior verification of the supervision unit 1.3.1 The chief engineer has approved the following, the organization is complete, the staffing is reasonable and the list is 1.3.2 Supervision planning, detailed rules, and work procedures are fully approved 1.3.3 Management measures and related systems for equipment, finished products, semi-finished products, and raw materials 1.3.4 Complete specifications and closed-loop management of quality problem notices, visas, etc. 1.3.5 Issues to be rectified raised in the pre-inspection have been dealt with 1.4 Quality behavior verification of the construction unit 1.4.1 Qualifications are consistent with the project undertaken, and the project manager has been authorized 1.4.2 The technical and quality inspection institutions are complete and the personnel are fully equipped to meet the needs of the project. 1.4.3 The quality objectives and quality planning of this project. 1.4.4 Quality management rules and regulations and implementation. 1.4.5 The division of construction quality assessment projects has been supervised and approved. 1.4.6 The design and construction technical plan of the professional construction team has been approved. 1.4.7 The technical management system is complete, and the technical assurance system headed by the chief engineer is complete. 1.4.8 The material management system is sound, and the tracking ledger is standardized. 1.4.9 Sound metrology management system (measuring tools, measuring instruments, etc.) 1.4.10 Sound design change and material substitution management system, timely and complete visas, closed-loop management 1.4.11 Implementation of non-conformity notices 1.4.12 Construction disclosure countersign record 1.4.13 Implementation of design changes 1.4.4 Process handover acceptance certificate 2. Installation technical data inspection (technical data group) Serial number inspection project inspection results 2.1 Drawing review record 2.2 Construction technical disclosure record 2.3 Design change and equipment defect handling record 2.4 Furnace frame 2.4.1 Steel frame manufacturing quality inspection report 2.4.2 Concrete furnace frame strength test report 2.4.3 Furnace frame foundation marking record 2.4.4 Furnace installation record and third-level acceptance certificate 2.4.5 High-strength bolt warranty for the furnace frame 2.4.6 Furnace frame welding quality technical record 2.4.7 Burner installation acceptance certificate 2.4.8 Furnace frame regular settlement observation record 2.4.9 Large plate beam deflection measurement record 2.4.10 Steel frame column bottom plate secondary grouting acceptance record 2.5 Heating surface 2.5.1 Heating surface combination, installation record and acceptance certificate 2.5.2 Heating surface and header ball pass record and acceptance certificate 2.6 Installation record of the four major pipes and their supports and hangers 2.7 Information related to hydraulic test 2.7.1 Hydraulic test operation instructions 2.7.2 Hydraulic test temporary pressure pipe plugging calculation sheet 2.7.3 Hydraulic test water quality report 2.7.4 Hydraulic test anti-corrosion chemical composition report 2.7.5 Hydraulic test pressure gauge calibration report 2.7.6 Hydraulic test temporary pipeline and water storage tank flushing record 2.7.7 Hydraulic test system diagram and pressure rise and fall curve diagram 2.7.8 Hydraulic test organization structure and personnel responsibility system at all levels 2.8 Reporting information before hydraulic test 2.8.1 Manufacturer reports on boiler performance, design, and manufacturing 2.8.2 Boiler and pressure vessel safety performance inspection report 2.8.3 Boiler equipment supervision report 2.8.4 Construction unit reports on installation quality, self-inspection, and rectification 2.8.5 The supervision unit reports the quality and rectification status of the boiler 2.8.6 The quality supervision station reports the evaluation of the quality pre-inspection and rectification status: Rectification items that must be completed before the hydrostatic test: Items and suggestions that should be corrected after the hydraulic pressure test: Supervisory inspector (signature): Year, month, day 3. Furnace frame and water system (water system team) Serial number inspection item inspection results 3.1 Furnace frame 3.2 Piping system (sporadic pipelines) 3.3 Pressure-bearing components such as headers 3.4 Suspension system 3.5 Sealing system 3.6 Expansion system 3.7 Valve parts, measuring points, pressure gauge tubes, pipe sockets, etc. 3.8 Temporary hydraulic system 3.9 Civilized construction 3.9.1 Whether there are arc craters on the monitored equipment and pressure-bearing pipelines 3.9.2 Whether there is any random welding of temporary iron parts 3.9.3 Whether the roads on site are smooth, the holes are covered, and the railings are complete 3.9.4 Whether the safety signs on site are clear 3.9.5 Communication, lighting, and scaffolding should meet the hydraulic pressure test evaluation: Rectification items that must be completed before the hydrostatic test: Items and suggestions that should be corrected after the hydraulic pressure test: Supervisory inspector (signature): Year, month, day 4. Boiler steam system (steam system team) Serial number Inspection items Inspection results 4.1 Heating surface 4.1.1 Economizer 4.1.2 Water wall 4.1.3 Superheater 4.1.4 Reheater 4.2 Pipe system (sporadic pipelines) 4.3 Steam drum 4.4 Header and other pressure-bearing components 4.5 Suspension system 4.6 Sealing system 4.7 Expansion system 4.8 Valve parts, measuring points, pressure gauge pipes, connecting sockets, etc. 4.9 Civilized construction 4.9.1 Whether there are arc craters on the monitored equipment and pressure-bearing pipes 4.9.2 Whether there is any random welding of temporary iron parts 4.9.3 Whether the roads on site are smooth, the holes are covered, and the railings are complete 4.9.4 Whether the site safety signs are clear 4.9.5 Communication, lighting, and scaffolding should meet the hydraulic test evaluation: Rectification items that must be completed before the hydrostatic test: Items and suggestions that should be corrected after the hydraulic pressure test: Supervisory inspector (signature): Year, month, day 5. Welding metal quality (metal welding team) Serial number inspection item inspection results 5.1 Summary of boiler welding technology 5.2 Welding base metal management. 5.3 Welding material management system, quality warranty and tracking records 5.4 Storage of construction machinery and tools 5.5 Weld appearance surface assessment record 5.6 Welder, heat treatment, non-destructive testing, quality inspection personnel qualification certificates 5.7 Welding joint appearance process quality 5.8 Welding joint quality spot inspection 5.9 First pass rate/excellent rate/total number of welds for installation of welding joints 5.10 Spot inspection of welding joint flaw detection films 5.11 Transillumination quality (sensitivity, blackness, geometric unsharpness) 5.12 Film evaluation quality 5.13 Film storage quality 5.14 Heat treatment records and inspection reports 5.15 Spectrum record reports of alloy components and supervised components 5.16 Welding construction data 5.16.1 Welding quality assurance measures 5.16.2 Welding and heat treatment operation instructions 5.16.3 Welding procedure qualification test report 5.16.4 Welding heat treatment summary data and heat treatment curve records 5.16.5 Main pipeline single line main body diagram marked with welding joints, metallographic inspection, hardness, flaw detection and creep expansion measuring points 5.16.6 Welding management system, warranty 5.16.7 Valid qualification certificates for welders, heat treatment and flaw detection personnel 5.16.8 Metal laboratory technical management system and technical responsibility system 5.16.9 Welding inspection certificate 5.16.10 Metallurgical, spectral and hardness reports of pressure-bearing parts (including thermal measuring points) 5.16.11 Welding list within the scope of hydrostatic testing and evaluation of corresponding technical record charts: Rectification items that must be completed before the hydrostatic test: Items and suggestions that should be corrected after the hydraulic pressure test: Supervisory inspector (signature): year month day