How does the control room consolidate all the process parameter data from various units?

If even the most basic process parameters are lacking, then what can the control room schedule? What to monitor? How to arrange work?

Controlled by a DCS computer system. . .

You’re right; we really don’t have an L in this control room!

How large is the factory? The control room doesn’t have access to the data.

The previous DCS was sufficient for collecting the main material parameters and quality parameters of various units； No, I suggest the leader get on it quickly – what era are we in that it still isn’t done?

Just bring the important parameter signals into the control room; if you want to view them, simply open them and take a look!

It can be solved using DCS, but the cost is high. It’s quite simple to install a system for remote display of temperature and pressure; if no computer is used for recording and only real-time display is required, then it just involves a centralized display of temperature and pressure – something that any ordinary electrician can handle

I totally understand what the person in post 1 is saying: handshake procedures vary from company to company, and there’s also the issue of RMB. If DCS is not used, it is recommended to start with a few cameras first, in order to transfer the important data; the image quality must be good, so don’t skimp on spending money on these. The rest can be dealt with gradually by discussing it with management, but ultimately DCS should still be used.

A system can be developed that should have the capability for real-time monitoring as well as the ability to generate scheduling reports. Of course, it depends on the size of the factory; if it’s not large, a system for data collection at key points will suffice

The basic process parameters must be established before production, and then adjusted as appropriate according to the production situation. Generally, most of the process parameters are available on the DCS operating system in the control room, while some parameters should also be available on the field instruments. Considering everything, it should be possible to collect everything by now.

It is possible to implement integrated safety management by using the OPC protocol to transmit all data from the site to the control room; important functions such as alarm triggering can be implemented, allowing full control over the factory. This approach is especially useful in factories that operate in harsh or dangerous conditions – by implementing it in advance, the cost of an accident can be avoided

I was at a factory where the dispatch center really had nothing! Everything relied on walkie-talkies and phones! And even those weren’t used properly – people there would just smoke, drink tea, and read newspapers in the dispatch room. Each workshop had its own interests, and they would only turn to the dispatch center when things got chaotic; it seemed more like an arbitration body! Regarding the issue raised by the original poster, it would be ideal to have a DCS system that provides the dispatch center with access to all the key parameters of the factory. If such a system isn’t available, and there’s no budget for it, it’s still simple enough to create a basic report. This report should list the main parameters that need to be monitored, and the dispatch center can then call each workshop every hour to ask for the relevant data. In this way, the dispatch center can gain an overall understanding of production across the factory, allowing for timely decision-making