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Please discuss and share your experiences regarding the application of numerical simulation techniques in heat exchangers. For example, how CFD software such as Fluent and CFX is used for heat exchanger simulations. Those who have experience in this area are welcome to offer some suggestions and insights
For CFD simulations, it is still necessary to consider whether they should be linked to experiments or practical applications; mere simulations hold little value unless they are intended to be published in international journals. Preprocessing in simulations is very important; mesh segmentation has a significant impact on the results, and even if the results converge, it does not necessarily mean that the mesh is appropriate ; For 2D simulations, computer specifications aren’t a major concern, but when working with 3D models, it’s recommended that the user opt for a computer with high specifications or use multiple computers together; otherwise, it can be extremely exhausting ; Post-processing of data is crucial; simulation calculations are merely a labor-intensive task that relies heavily on machines. However, the subsequent integration of data and the presentation of results have a significant impact on the overall outcome of the simulation. I hope the above is a bit helpful to the original poster.
Numerical simulation techniques are also useful for practical design; for example, there is great variation in the approaches used for designing distribution plates in shell-and-tube heat exchangers, and numerical simulation results can provide valuable guidance in such cases. Furthermore, I think modeling is more difficult than calculation; although high computational power is required, having a reasonable model can still significantly reduce the computation time