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I have not specialized in safety-related fields, so I would like to ask everyone: For example, if a piece of equipment tends to fail frequently for some reason, or if a triple-flute drill bit is often damaged due to factors such as material or the geological conditions, does this fall under the scope of safety research in a broader sense? If I want to learn more about these, what materials do I need to study? I would appreciate your guidance?
This falls within the category of safety without the need for a broad definition; the selection and installation of equipment involve change management, and frequent damage is due to improper change management of the equipment
What about the second situation I mentioned? A triple-cone bit often gets damaged due to factors such as material and formation conditions; does this situation fall under that category? Could an expert give some advice?
What other reasons could lead to inappropriate equipment selection? Inadequate process hazard analysis can result in improper equipment selection, while employee operational errors are due to inadequate job cycle checks (JCC)
Thank you for your patience. For example, when a drill bit is used to break rock, improper selection of materials (or inadequate research and development) can cause the teeth of the drill bit to wear out or break very easily. As a result, equipment operators have to frequently stop the drilling process in order to replace the drill bit, which leads to significant waste of labor and resources. In such situations, no injuries to personnel occur. How should this situation be understood from a security perspective? Please advise?
It certainly falls under the category of safety. The definition of potential accident hazards refers to those identifiable unsafe factors within a production system, unsafe conditions of physical elements, and management deficiencies that can lead to accidents. What you are referring to is a state of unsafe conditions of the equipment, as damage to the equipment can cause harm to people.
There is no risk of injury to people here, as the drill bit is underground
From a safety perspective, it has nothing to do with safety management; it is a matter of equipment selection. However, as part of safety management, relevant safety audits should be conducted on the procedures for replacing drill bits, and appropriate safety precautions should be put in place.
Due to improper material selection – and material selection falls under hazard analysis from a safety perspective – the analysis shows that if “the material selection is inadequate (or research and development is insufficient), it can lead to the drill bits wearing out or breaking very easily.” As a result, “equipment operators have to frequently stop the drilling process in order to replace the drill bits.” In such situations, no injuries to personnel occur. But how can this be ensured? Frequent stopping of drilling increases the risks compared to normal operations; are there any measures to ensure the safety of operators during these frequent stops? There might be some methods, but it’s best to control safety at the source, by using better or more suitable drill bits. This is just my analysis; I’m not familiar with drill machines, so these are merely some ideas for reference
The drill bit is underground; drilling and replacement should be done on the surface, right? Hehe
In a sense, as long as humans are active, there is a possibility of safety accidents occurring; it’s just that the level of risk associated with those activities determines the probability of such accidents happening. In other words, you are at risk when changing the drill bit, and frequent changes to the drill bit increase the likelihood of such risk. But from the perspective of professional management, this phenomenon you mentioned should be handled by the equipment management department.
It should fall under the category of safety. The security department can, as needed, allow those responsible for equipment procurement to choose high-quality equipment.
From the perspective of the occupational health and safety management system, the definition of a \"hazard\" reveals the following: 1. In GB/T 28001-2001 \"Occupational Health and Safety Management Systems – Requirements\", a hazard is defined as a \"source or condition that may lead to injury or illness, property damage, deterioration of the working environment, or a combination of these situations.\" According to this definition, equipment damage, even if it does not cause harm immediately, still represents a loss of property and falls within the scope of safety management. 2. In the new version of OHSAS 18001-2007, \"Requirements for Occupational Health and Safety Management Systems,\" it is defined as \"the sources, conditions, or actions that may cause harm such as injury or illness to people, or combinations of these.\" According to this definition, simple equipment damage falls outside the scope of safety management.
It can be said that the types of accidents associated with ordinary manufacturing enterprises are mainly limited to a few categories: process operation accidents, equipment failures, electrical accidents, fires, safety incidents, public order incidents, and so on. Enterprises with sound systems have designated responsibilities for managing these accidents; for example, process operation accidents are investigated and handled by the production management department; Equipment accidents are investigated and handled by the equipment management department ; Electrical accidents are investigated and handled by the electrical management department ; Fire accidents are investigated and handled by the fire management department ; Safety accidents are investigated and handled by the safety management department ; Security incidents are investigated and handled by the security management department. Of course, in the case of all accidents, the safety management department must be involved to carry out statistical tracking. Regarding the issue of the equipment mentioned by the poster being prone to damage, it is likely due to operational errors or improper selection of the equipment. Therefore, an investigation should be conducted jointly by the equipment management department, the technical management department, the units that use the equipment, and the safety management department, with the equipment management department taking responsibility for arriving at a conclusion! ! At the same time, if equipment damage incidents are not thoroughly investigated, can such equipment be written off? ? ? ? This post was last edited by hw197358 on 2009-2-20 20:35.]
Article 13 of the Law on the Prevention and Control of Occupational Diseases: In addition to meeting the establishment requirements stipulated by laws and administrative regulations, employers that generate occupational disease hazards must also ensure that their work environments meet the following occupational health requirements: (5) Equipment, tools, instruments, and other facilities must meet the requirements for protecting the physical and mental health of workers; Additionally: In the \"Classification Code for Hazardous and Damaging Factors,\" 4 refers to psychological and physiological hazards and damaging factors, while 405 denotes excessive load – that is, a load level that can easily lead to fatigue, strain, injuries, etc. 40505: Physical load exceeds limit. 40510: Hearing load exceeds limit. 40515: Visual load exceeds limit. 40599: Other types of load exceed limit. 410: Abnormal health condition, referring to injuries or illness. 415 Engaging in prohibited work, including female workers performing prohibited work during their menstrual period or pregnancy. 420 Psychological abnormalities 42005 Emotional abnormalities 42010 Risk-taking mentality 42015 Excessive stress 42099 Other psychological abnormalities 425 Defects in recognition functions 42505 Perceptual delays 42510 Recognition errors 42599 Other defects in recognition functions 499 Other psychological and physiological risks and harmful factors. In my opinion, frequently changing drill bits inevitably increases the workload; even if inappropriate tools are used, this situation over time will surely lead to psychological abnormalities among the operators. Caused the accident. Last edited by Striving for victory in solitude on 2009-2-21 11:25]
This is quite similar to the HAZOP analysis method; some people say it falls under quality control
This should be classified as a equipment failure! ! If everything is linked to safety, then there will be a lot of safety-related matters! ! It can be explained depending on the situation!
Regarding the identification of hazards associated with tasks, an increase in the number of task steps inevitably leads to a higher likelihood of hazards arising
From a purely technical perspective, it is a equipment issue; whereas from the standpoint of the possible consequences, it is a safety issue. The key lies in how one views this problem – the equipment department sees it as an equipment issue, while the safety department sees it as a potential safety hazard.
It falls under the category of safety; safety encompasses people, objects, and the environment, and this belongs to the category of objects.
This should fall under the category of equipment safety, right?