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Basic knowledge of safe production in power plants: 1. The safety network diagrams, job responsibilities, and safety technical operating procedures of each unit must be posted on the walls. And they should be hung neatly and prominently. 2. Sign safety production responsibility agreements at each level, and establish comprehensive safety records that are clear, detailed, complete, and accurate. 3. All employees of the company must actively participate in various safety activities, safety tests, knowledge competitions, etc. 4. Make efforts to implement modern safety management methods, promote and improve standardized operations, establish and enforce various safety production regulations and rules. Team members should be proficient in the safety technical procedures and operational standards related to their positions, and know how to apply them in practice. 5. New workers and workers changing positions must undergo three levels of safety training. 6. Safety records must be established in strict accordance with standards and kept properly ； The workshop conducts safety training and examinations every six months, while each team holds such activities on a quarterly basis; those who fail the tests are not allowed to work. 7. The team leader is responsible for the education within the team; they must promptly establish safety education records for each employee at every level of the team, set and achieve safety goals for the team, ensure that no individual violates safety rules, that there are no hidden dangers at work stations, that no accidents occur within the team, that dust and toxic substance levels at work stations remain within acceptable limits, and that safe and civilized production practices are upheld. 8. The team leaders and part-time safety officers of each team are responsible for the safety of the employees in their respective teams. Responsible for employee safety training, supervising the compliance of team members with the \"Job Safety Operating Procedures,\" and checking the reliability of equipment, personnel, and the working environment; work can only begin once safety conditions are met. 9. At the daily pre-shift meeting, each team leader and safety officer must provide safety training to the employees, outline precautions for safety work, and inspect the site, equipment, machinery, tools, and protective measures; work can only begin once it is confirmed that everything is in a safe condition. 10. Team leaders and safety officers must pass safety training examinations and possess the ability to identify hazards and control accidents; all team members should have clear roles and responsibilities. 11. Team members should have a mindset of \"safety first,\" the awareness that \"I need to stay safe,\" the skills to \"ensure my own safety,\" the obligation to \"take care of safety,\" and the responsibility to \"protect safety.\" They must practice self-protection, carry out autonomous management, and engage in self-education. 12. The safety tasks assigned by higher authorities must be fully implemented. 13. Strictly implement the systems for pre-shift and post-shift meetings, safety day activities, safety inspections, and regular safety meetings; ensure that there are assignments, inspections, evaluations, and records, with the safety officer responsible for supervision and inspection. 14. Preventive measures should be taken in hazardous areas and facilities, and signs should be installed; key positions and important facilities must be well known to everyone. 15. In critical areas such as laboratories, power distribution rooms, rectification rooms, harmonic control rooms, pure water cooling rooms, DC rooms, main control rooms in various workshops, electrical control rooms, and transformer rooms, it is necessary to ensure that all procedures for material requisition are properly in place and that signs are clearly displayed. 16. Get adequate rest before starting work; no fighting is allowed during shifts, and children or unauthorized persons must not be brought into the production area. Working while sick is strictly prohibited. 17. Personnel working at a job must hold a work permit, which is reviewed by the safety department every six months. Those engaged in special types of work must have a special operation permit to carry out their duties. 18. For various major projects such as installation, maintenance, and inspection, each unit must develop safety precautions, and work may only proceed with the approval of the Safety and Environmental Protection Department. During the maintenance of key projects, the unit must establish supervision posts, and safety belts must be worn when working at heights of more than 2 meters. 19. Upon taking over the position or during work, carefully check whether the equipment, safety facilities, and tools used in that position are in good condition; if any problems are found, repair or replace them immediately – it is not allowed to operate them when they are faulty or to use them under forced conditions. 20. All types of protective facilities must be safe and reliable. Workers at the operation posts as well as team leaders, as well as production management personnel entering the production site, must wear protective equipment as required. 21. The storage and use of oxygen cylinders and acetylene cylinders must comply with safety regulations. 22. Cigarette butts are not allowed in areas where smoking is prohibited. All kinds of fire-fighting equipment are available in sufficient quantity, and they are stored and used properly. 23. Drinking is strictly prohibited before and during shifts. It is not allowed to leave one’s post, fall asleep at work, switch positions, or engage in personal tasks during working hours. Without the approval of supervisors, it is forbidden to take someone else’s place at work, let alone cover another person’s shift alone. 24. It is prohibited to rest beside operating equipment, or to place clothes, tools, materials, etc., beside it. 25. Promptly address the safety hazards identified in the notices issued by the company, the power plant, and the workshops, nip accidents in the bud, ensure safe production, and provide timely feedback. 27. It is prohibited to cross operating equipment, fences, cables, etc. 28. Visitors from outside must be approved by the relevant authorities, must comply with the enterprise’s safety management regulations, and must be accompanied by personnel from the Safety and Environment Department as well as designated persons from the host unit. 29. It is prohibited to arrange, transfer, or assign special operation personnel without authorization. 30. Those who are reprimanded by the company or factory’s functional departments for violating rules and regulations, and whose total annual fines exceed 100 yuan, shall be disqualified from any awards for excellence. 31. For middle-level and higher managers, office staff, and team leaders who engage in illegal operations or give illegal instructions, a penalty of twice the amount of the fine imposed on employees shall be imposed. Those who engage in serious violations of operating procedures or give illegal instructions shall, regardless of whether consequences occur, be subject to administrative sanctions in addition to a penalty equal to four times the amount of the fine imposed on the workers. 32. Personnel in these positions must master and strictly comply with **relevant safety policies and regulations, as well as the safety rules and procedures established by the company. They should be familiar with the safety technical operating procedures for their specific roles, understand the performance of the equipment, and know the measures to take in emergency situations. 33. To operate mechanical and electrical equipment, one must understand its performance, operating methods, and safety precautions; only after passing the relevant tests can one operate it independently. It is not allowed to start or manipulate such equipment and instruments without permission. 34. It is not allowed to leave one’s post without permission at work, and equipment must not be handed over to others for operation without the approval of supervisors. 35. Operating mechanical equipment must be equipped with safety guards. After maintenance, the work area should be left clean, with all materials removed, and the safety facilities restored to their original state. 36. During maintenance, warning signs should be placed in necessary locations. Power must be cut off before stopping the machine for maintenance, and a warning sign stating “Work in progress; do not close the switch” should be attached to the electrical switch. 37. When lifting, one person must be in charge of giving commands and another person must act as a supervisor; multiple persons giving commands is prohibited, except in emergency situations where it is necessary to stop the lifting. 38. It is not allowed to service equipment that is in operation; one must not touch the moving parts of the equipment with hands or the body. It is also prohibited to service equipment, containers, pipelines, etc. for which the pressure has not been released. 39. Welding and cutting operations are not permitted when there are flammable or toxic substances inside the container, when air circulation is poor, or when the container may expand or deform due to heat. 40. During maintenance, different types of work must be carried out in an orderly manner; double-layer operations are not allowed. Safety belts must be worn when working at heights of more than 2 meters, and work at heights is prohibited in strong wind conditions. 41. People with heart disease, high blood pressure, pregnant women, and those with limited capacity for decision-making should not work at mechanical and electrical equipment positions or stay in their vicinity. 42. When dealing with emergencies, sudden accidents, or malfunctions, there must be a dedicated person in charge to ensure organized and efficient action, to remain calm under pressure, and to prevent the accident from spreading; at the same time, it is necessary to report to the higher-level supervisory authority as soon as possible. 43. The maintenance of high-voltage equipment and lines, as well as the adjustment and setting of protective devices for the primary, secondary circuits and rectification systems of transformers, must be approved by the competent supervisor and recorded; such tasks shall not be carried out or adjusted/changed without permission. 44. Transformers, high-voltage cables, high-voltage switches, and motors with a power rating of over 50 KW shall have their insulation resistance tested every six months, and the test results shall be submitted to the production department for record-keeping. The insulating oil in electrical equipment such as transformers is tested for its dielectric strength every six months, while lightning arresters are inspected and tested once a year in spring; those that fail the tests must be replaced. 45. In the event of a short-circuit accident in a transformer, it is necessary to take samples of the insulating oil for testing; it can only be used again once the test results are satisfactory. 46. Before using electrical equipment, it must be inspected and tested, and the test data and results must be recorded. 47. During transportation, safety measures must be established for electrical equipment to prevent damage to it during transit. 48. High-voltage electrical equipment should be fitted with “High Voltage – Danger” signs, and lighting should be provided. Electrical rooms that are unattended must be kept closed and locked. 49. No materials shall be stored in the transformer room, the ventilation system must not be blocked, and unauthorized personnel are strictly prohibited from entering. 50. Electrical workers must use insulation tools and personal protective equipment of the appropriate grade, and conduct preventive tests on a regular basis. 51. The tools and personal protective equipment used for electrical work must meet safety requirements. Electricians should be diligent and strictly adhere to the technical procedures for electrical safety, carry out regular inspections and maintenance, avoid taking chances, prevent mistakes in operation, and not engage in perfunctory actions. 52. In the event of a power outage at either high or low voltage within the company, it is necessary to follow the power outage work order system specified by the power plant. The dispatcher must notify the users whose power supply will be interrupted in advance, based on the scheduled times for turning power on and off as indicated in the work order, as well as the relevant units involved, and report to the Production Management Department. 53. After the maintenance work is completed, the person in charge must inspect and clean the site in accordance with the procedures; after ensuring that all workers have been evacuated, they shall direct the removal of the grounding wires and warning signs (placed by the maintenance crew) and restore the regular protective facilities. Once the grounding wire is removed, the circuit or equipment should be considered live, and no one is allowed to carry out any work that requires power isolation on it. The person in charge of the work shall sign on the power outage work order and give the approval to restore power; only after power is restored without any abnormalities may they leave. 54. Working on live circuits or carrying out electrical maintenance during scheduled power outage periods is strictly prohibited. To service electrical equipment, the power supply must be disconnected, and a warning sign stating “Do not close – persons are working” must be placed on the power switch. When the power switch is located far from the work area, a dedicated person should be assigned to monitor it (locking and labeling it inside will suffice). For work at heights, night work, work in hot weather, heavy snow, or other hazardous tasks, there must be at least two people: one to carry out the work and another to act as a supervisor. The guardian shall not operate it directly. 55. When installing a grounding wire, the grounding terminal must be connected first, followed by the conductor terminal, with good contact required. Removing the ground wire must be done in the reverse order. Insulated rods and insulated gloves must be used when installing or removing grounding wires. The grounding wire should be made of multi-strand soft copper wire, whose cross-sectional area must meet the current requirements, but it must not be less than 25 mm2. 56. Power shutdown and restoration for electrical equipment of 10 KV or higher, critical lines, and important work sites must be carried out only with the approval of the company’s Production Management Department (or Power Management Department). 57. Electrical equipment must be installed, maintained, and repaired by a qualified electrician (holding a permit to work on electrical systems, a special operations certificate, and a work permit), or under the supervision of such a qualified electrician; otherwise, such work shall not be carried out. 58. For low-voltage live work, a dedicated supervisor should be assigned; insulated-handled tools must be used, as well as insulated gloves and safety helmets, and the worker must stand on dry insulating surfaces while working. The use of tools such as files, metal rulers, and brushes with metal parts is strictly prohibited; moreover, human hands must not touch both wire ends at the same time. 59. Exposed live parts of electrical equipment that may be touched by people must be equipped with safety devices such as protective covers, barriers, and warning signs. 60. The lighting voltage in enclosed spaces and damp, confined areas must not exceed 36V ； In work areas with a risk of explosion, portable battery-powered lighting should be used. 61. The metal enclosures of all electrical equipment, as well as cable fittings and metal covers (except in cases where special requirements apply), must be reliably grounded. 63. It is prohibited to perform maintenance or move any live equipment (including cables and wires). Before carrying out such tasks, the power supply must be disconnected, and the conductors must be fully discharged and grounded. 64. Cables must not be hung from air and water pipes or instrument communication lines, and no objects shall be hung on the cables. When cables are laid parallel to air and water pipes, they should be installed above the pipes, at a distance of not less than 0.3 m from them. 66. Before touching the capacitors, all capacitors should be directly short-circuited and discharged using shorting wires, and a temporary ground wire should be installed; otherwise, the capacitors must not be touched. 67. In areas where electrical equipment and cables are prone to being struck, bumped, or compressed, necessary protective measures must be taken in accordance with safety operating procedures. Qualified equipment and materials of the appropriate grade should be used, and regular inspections must be conducted to prevent the occurrence and escalation of electrical accidents, thereby ensuring the safety of personnel and equipment. 68. For mechanical and electrical equipment that operates under heavy loads, starts frequently, experiences significant changes in load, and is prone to overload, its control circuits must be regularly inspected and maintained. 69. In cases where the entire set of devices being controlled is not visible from the console, or when the control switches are located far away from the working equipment, or in other areas where danger may occur and it is not possible for staff to quickly operate the control switches to stop the danger, emergency control switches must be installed near the working equipment. 70. Each workshop shall provide necessary education and training on safe electrical usage knowledge and safety procedures to the general production workers who use electrical equipment, as part of the three-level training program. 72. When working on a de-energized circuit, the power switch handle of that circuit must be locked or guarded by a dedicated person, and a warning sign stating “Work in progress; do not restore power” must be posted. Only qualified staff are authorized to remove the warning signs and restore power. 73. Individuals are not allowed to connect wires or electrical equipment privately. In the event of an electrical fault, it must not be handled on one’s own; instead, an electrician should be notified immediately. 74. Work clothes should be tight in three places (the neck, the cuffs, and the hem). 75. Ground cables must be arranged in accordance with the regulations. 76. Stopping or passing by operating equipment is prohibited (except for staff). 77. All technical designs for technological upgrades, renovations, etc. must go through a strict approval process; no construction may proceed on designs that have not been approved. 85. Professionals in various fields should frequently go to the production sites to provide technical guidance. 86. Technical personnel are responsible for managing the work site; if any safety hazards are identified, they should promptly contact the construction unit and the Safety and Environment Department. 87. The workshop supervisor or technical staff shall issue safety notices regarding any situations that may affect production or equipment safety during work, and inform the Safety and Environment Department. Prevent accidents that cause injuries or damage to equipment. 90. Schedule management personnel should assist factory leaders in carrying out safety management tasks to achieve balanced development of production and safety. 91. In the event of a safety issue, it is necessary to contact the relevant supervisors and the Safety and Environment Department promptly; giving orders or carrying out tasks in violation of regulations is not allowed. 92. Carry out proper accident reporting and organize rescue efforts, and promptly inform the relevant departments and leaders of the progress of the accident. 93. The Safety and Environment Department listens to reports from various units on safety work and the implementation of the previous safety meeting, and proposes suggestions regarding rewards and penalties. 94. Indoor duty personnel must closely monitor through the surveillance computers to prevent equipment and production accidents. 95. Strictly implement the on-site shift handover system; if any abnormalities are detected in the equipment or production processes, report them immediately to the dispatch team and management. 96. In accordance with **relevant regulations**, safety valves, pressure gauges, instruments, etc. within the company shall be regularly calibrated externally. 97. Strengthen the management of toxic and harmful substances; dangerous items must not be lent to others casually. Hazardous materials require professional management, with complete procedures for inbound and outbound handling. 98. For drugs that are toxic, flammable, explosive, volatile, have ** odors, or are irritating, strict safety operating procedures must be followed. It enables one to understand its technical performance and usage methods, thereby preventing poisoning accidents. 99. Use and maintain all electrical equipment in the laboratory properly. When such equipment malfunctions, a professional electrician should be called immediately to handle the issue, and the relevant supervisors should be informed; it is not allowed to disassemble or repair the equipment on one’s own. 101. Safety officers should go to the work site in person to ensure safety standards are met, monitor the implementation of safety procedures, address any safety issues that arise during production promptly, and report any problems that cannot be solved right away. 102. The safety officer must explain the safety precautions for each location at the daily pre-shift meeting and keep proper safety records. 103. Drinking alcohol before going to work is prohibited; if detected, in addition to ordering the individual to rest, a fine will be imposed in accordance with the regulations. 104. On-site work requires the use of personal protective equipment as specified; those who do not wear it properly are not allowed to work on site. 105. It is strictly prohibited to carry metal tools (such as drill rods, crowbars, iron pipes, etc.) on one’s shoulder near electrical equipment. It is necessary to maintain a safe distance from such equipment to avoid electric shock. 106. Entry is prohibited to areas marked with danger signs (except when it is necessary for work and appropriate measures are taken). 107. After the equipment inspection, testing may proceed only after confirming that all safety devices and safety valves are in place. 108. Drivers must give way to others first, avoid acting like \"heroes\" at the wheel, and refrain from competing for road space in order to ensure the safe and smooth flow of vehicles within the factory. 109. The vehicle’s brakes, steering, horn, lights, wipers, and mirrors must be in good condition and functional. 110. Illegal driving is prohibited, as is carrying passengers and goods together or having more passengers than allowed. 111. Personnel engaged in special types of work and those handling toxic substances must maintain concentration and are not allowed to do anything unrelated to their tasks while operating. 112. Work is not allowed in dark areas; the workplace must have good lighting. 113. Do not move the protective covers and safety devices while the equipment is in operation. The machine can be started only when the protective covers and guards are in place. 114. Good communication must exist among various processes, positions, and job types during work to prevent accidents. 115. Do not rely on, climb on, or sit on safety equipment. 116. Safety education mainly includes the operational characteristics of the position, the process flow and operating procedures, the performance features of the equipment used at that position, the use of safety devices, and the functions and storage methods of protective equipment. This post was last edited by hw197358 on 2009-2-23 12:46.]