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Is the corrosion of oil pipelines related to temperature?

2009-03-04View Original

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Is the corrosion of oil pipelines related to temperature? Under normal circumstances, anti-corrosion coatings are capable of meeting temperature resistance requirements. Then why, when oil and gas pipelines are laid in the same trench, can gas pipelines operate safely for over a decade, while oil pipelines always suffer from external corrosion and perforation? This post was last edited by wcx0413 on 2009-3-4 19:38.]
Reply #22009-03-04
Of course, it’s related to temperature – the higher the temperature, the faster the corrosion occurs, and the coating tends to age and peel off more easily. Meanwhile, if the oil pipeline and the gas pipeline are connected, it is also possible to form a thermoelectric cell (heat generators work on this principle). The side with a higher temperature acts as the anode, while the side with a lower temperature functions as the cathode. The solution is cathodic protection, which eliminates the potential difference between the two pipes and thus protects both of them. Cathodic protection is defined as the process of reducing the corrosion rate by applying an external electromotive force that shifts the electrode’s corrosion potential toward one with lower oxidizing properties.   There are mainly two methods for using cathodic protection technology to delay the corrosion of steel structures: sacrificial anode cathodic protection and impressed current cathodic protection.   Sacrificial anode cathodic protection involves connecting or welding a metal with a more negative potential, such as aluminum, zinc, or magnesium, to metal structures. The anode material is continuously consumed, and the current generated supplies the protected metal structure, causing cathodic polarization and thereby achieving protection. External current cathodic protection involves applying a cathodic current to the metal to be protected through an external DC power supply, thereby causing it to become cathodically polarized. This method is mainly used to protect large metal structures or those located in soil with high electrical resistivity.   Cathodic protection is an effective method for controlling corrosion in steel storage tanks and pipelines; it effectively compensates for corrosion caused by coating defects, thereby **extending the service life of these tanks and pipelines.   Since the discovery of cathodic protection technology in 1824, it has been widely used to protect steel structures in various industries such as oil and petrochemicals from corrosion.
Reply #32009-03-04
Your question is quite long. Let’s try a simple explanation: 1) The corrosion of oil pipelines is generally electrochemical corrosion; of course, the higher the temperature, the faster the rate of corrosion ; 2) The main cause of corrosion on the outer wall of oil pipelines is a highly corrosive soil environment (such as high moisture content, low-lying terrain, and high salt levels), coupled with poor quality of the external anti-corrosion coating or its long-term aging and damage ; 3) Oil pipelines and gas pipelines are laid in the same trench, indicating that they are under the same environmental conditions; however, it is difficult to say that their coating qualities are identical ; In the case of oil and gas pipelines running in the same trench, cathodic protection is required to protect both pipelines, which is achieved through equipotential bonding; otherwise, no protective effect will be obtained, and it may even have the opposite effect. The most crucial thing is to ensure the quality of the external anti-corrosion coating on the pipes. Generally, the temperature of oil transport pipelines is not high, staying below 40 degrees Celsius (the oil transport temperature is related to the properties of the crude oil, such as its viscosity, freezing point, and wax content), so it is not the most important factor affecting corrosion in these pipelines. This post was last edited by phil79q on 2009-3-4 20:12]
Reply #42009-03-05
Oil and gas pipelines are laid in the same trench; equal potential electrical connection is required for cathodic protection!
Reply #52009-03-10
1) The corrosion rate of oil pipelines naturally increases as the temperature rises; 2) The oil pipelines and gas pipelines are in the same trench, resulting in electrochemical corrosion. Protection is generally achieved through 1. cathodic protection** ; 2. Anode protection** ; 3. The anti-corrosion coating layer uses a highly effective anti-corrosion system, namely asphalt primer—asphalt—glass cloth—asphalt—glass cloth—asphalt—glass cloth—asphalt—glass cloth—asphalt—polyvinyl chloride industrial membrane.

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