I. Fill in the blanks (30 × 1 point) 1. Nutrient elements for microorganisms: carbon source, nitrogen source, water, growth factors, inorganic salts. 2. The filtration rate refers to the volume of filtrate obtained per unit of time. 3. Microorganisms, classified by type, mainly include: protozoa, fungi, bacteria, actinomycetes, mycoplasmas, rickettsiae, viruses, etc. 4. The growth patterns of microbial populations, including: lag phase, exponential growth phase, stationary phase, and decline phase. 5. The driving force for the separation of solid and liquid phases using a plate and frame filter is the pressure difference across the filtering medium. 6. The UASB anaerobic reactor is divided from top to bottom into a clarification zone, a suspension zone, and a sludge zone. 7. The microorganisms used in our company’s fermentation processes include molds, bacteria, and yeasts. 8. The basic modes of heat transfer are heat conduction, heat convection, and heat radiation. 9. The medium transported by a reciprocating pump is delivered in intermittent bursts; as a result, the pipes connected to it experience a certain degree of vibration. Moreover, the flow rate of a reciprocating pump is lower and its operating pressure is higher compared to that of a centrifugal pump operating in a continuous delivery mode, so special attention must be paid to safety. 10. Complete and balance the following equations. (1) Ca2CO3 + 2HCl = CaCl2 + H2O + CO2↑ (2) 2Al + 3H2SO4 = Al2(SO4)3 + 3H2↑ 11. The impellers of centrifugal pumps come in three types: closed, semi-closed, and open. II. Multiple Choice (10×2 points) 1. During the different stages of bacterial growth, the period during which Bacillus can form spores is (C) A. Stationary phase B. Logarithmic phase C. Equilibrium phase D. Death phase 2. The process used for the anaerobic treatment of organic wastewater is (A) A. Methane fermentation B. Activated sludge C. Biological filter D. Oxidation pond 3. Drying is a (C) process. A. Mass transfer ; B. Heat transfer ; C. Heat and mass transfer. 4. Among the following types of heat exchangers, the one with a higher heat transfer coefficient is (C) ; The one that can be used in high-temperature and high-pressure environments is (B). A. Tubular type B. Shell-and-tube type C. Plate type 5. In steady-state variable-temperature heat transfer, the average temperature difference for heat transfer is greatest when the fluid flow direction is (B). A. Co-current B. Counter-current C. Cross-current 6. When the valve on the pipeline is closed, its resistance coefficient (B). A. Become smaller B. Become larger C. Remain unchanged 7. If the cooling rate during the crystallization process is too fast, then (A) will occur: A. Smaller crystals B. Uniform crystal size C. Increased yield D. Improved crystal quality 8. ISO refers to (B) A. Electrical standards B. International Organization for Standardization C. China’s ** Certification Center D. All of the above 9. The ISO14000 series of standards were developed by ISO’s Technical Committee 207 (ISO/TC207) as system standards for (C). A Human Resource Management B Equipment Management C Environmental Management D Quality Management III. True or False (7×2 points) 1. All substances in living organisms that possess catalytic capabilities are proteins. (×) 2. All enzymes have coenzymes or prosthetic groups. (×) 3. DNA is the genetic material of organisms, whereas RNA is not. (√) 4. Biological oxidation can only take place in the presence of oxygen. (√) 5. When the substrate is at saturation level, the rate of the enzymatic reaction is proportional to the enzyme concentration. (√) 6. Water softening refers to reducing the concentration of calcium and magnesium ions in water. (√) 7. The use of a catalyst can increase the rate of the forward reaction while slowing down the rate of the reverse reaction. (×) IV. Short-answer Questions (5×5 points) 1. What are the physical properties of sulfuric acid? What are the procedures for dealing with an accident caused by concentrated sulfuric acid burns? Answer: Industrial sulfuric acid is a colorless to slightly yellow or reddish-brown liquid. Relative density 1.84 g/cm3 (20°C) ; Melting point: 10.35℃ ; Boiling point 338°C. It has a strong water absorption capacity, can be mixed with water in various proportions, and releases a large amount of heat. It is highly corrosive. Rinse the burned area immediately with plenty of water, followed by rinsing it with a saturated sodium bicarbonate solution. In cases of severe burns, seek immediate medical attention at a hospital. 2. What is cavitation in centrifugal pumps? Answer: Cavitation: When the low pressure in the center area of the impeller is equal to or less than the saturated vapor pressure of the liquid at the conveying temperature, the liquid vaporizes there and bubbles are formed; these bubbles move with the liquid from the low-pressure area to the high-pressure area ; Bubbles condense or burst in high-pressure areas, and the surrounding liquid rushes into the space formerly occupied by those bubbles at extremely high speeds, generating shock pressure. The high frequency of such shocks can cause damage to areas such as the back of the impeller and the pump casing, as well as increase the vibration and noise levels of the pump. This phenomenon is known as cavitation. 3. Concept of crystallization operation: Answer: Crystallization is the process by which solid substances precipitate out in crystal form from vapor, solution, or melt; it is the fundamental unit operation for obtaining highly pure solid substances. 4. Definition of microorganisms: Answer: A general term for all tiny organisms that are invisible or difficult to see with the naked eye. 5. Centrifugal fans and axial flow fans have different airflow patterns; what is the difference between them? Answer: The airflow pattern of axial fans in centrifugal ventilators is different; in centrifugal ventilators, air enters axially and exits radially ; The airflow pattern of an axial flow fan is axial inlet and axial outlet. V. Calculation problems (1×11 points) 1. φ159 pipes are to be used based on production requirements; clean water is to be supplied from Production Area 1 to a tank in Area 2, with the task of transporting 180 M3 of water to be completed within 3 hours. What should be the flow rate at the pipes under these conditions? Assuming a constant flow velocity, what is the average linear velocity across the pipe cross-section (in m/h, with π taken as 3.14)? List the calculation steps. Solution: 1) For the φ159 pipe, the inner diameter is taken as 150 mm ; (2 points) 2) The flow rate per hour is controlled at V=180/3=60 M3/h ; 3) Cross-sectional area S = πR² = 3.14 × 0.0752 = 0.0176625 m² 4) Average linear velocity on the pipe cross-section v = 60 / 0.0176625 = 3397 m/h
Hydrogenation Position Review Questions 1. What are the reasons for stopping the reaction feed pump? Answer: ① The reaction feed pump stops due to an internal interlock failure. ②Low flow interlock action of the reaction feed control valve. 2. What are the self-pressurization, alarm, and interlock shutdown values for the lubricating oil auxiliary pump of the reaction feed pump? Answer: When the pressure at P3102B reaches (0.12) MPa, the auxiliary oil pump starts automatically; an alarm is triggered when the pressure drops to (0.10) MPa, and the system shuts down in sequence when the pressure reaches (0.08) MPa. 3. What is the normal speed of the hydraulic turbine in r/min? Answer: The normal speed of the hydraulic turbine is 3300 rpm. 4. What are the alarm and interlock shutdown values for the exhaust temperatures at stages 1, 2, and 3 of the new hydrogen compressor? Answer: The exhaust temperature of stages 1, 2, and 3 of the new hydrogen compressor triggers an alarm at (150)°C, and a high-alarm at (155)°C. 5. What are the self-pressurization value, interlock shutdown value, and shutdown pressure value for the lubricating oil auxiliary pump of the new hydrogen compressor? Answer: The new hydrogen compressor’s lubricating oil main line pressure triggers an automatic shutdown at 0.20 MPa; the auxiliary oil pump starts up at 0.28 MPa, operation is permitted at 0.35 MPa, and the auxiliary oil pump stops at 0.60 MPa. 6. Conditions for starting the new hydrogen compressor: Answer: A. The pressure in the lubricating oil main line of the new hydrogen compressor is greater than 0.35 MPa; B. The temperature of the lubricating oil main line is greater than 27°C; C. The crankshaft rotation mechanism is disengaged. 7. What are the causes of insufficient or interrupted supply of lubricating oil? Answer: (1) The main oil pump is damaged and the auxiliary oil pump fails to start supplying oil in a timely manner ; ⑵Leakage or rupture of the oil supply system pipes and connection flanges, blockage of the oil pipes ; ⑶An excessively low oil level in the tank results in the oil pump drawing in a small amount of oil or failing to draw any oil at all. 8. Why is it necessary to stop the compressor when the lubricating oil pressure drops suddenly by a large amount? Answer: When the lubricating oil pressure drops sharply, the supply of oil to various friction points becomes insufficient; in severe cases, the oil supply is completely interrupted. This leads to increased friction between the components, a rapid rise in temperature, and can result in bearing burnout or shaft seizure. 9. What are the reasons for a decrease in the lubricating oil pressure of a compressor? Answer: (1) Low oil level in the tank, (2) Clogged filter, (3) Failed oil relief valve, (4) Reduced capacity of the oil pump, (5) Leaks in the oil pipelines, (6) Degraded oil quality, (7) Faulty pressure gauge. 10. What are the common accidents during turbine operation? Answer: There are mainly six types, namely broken blades, overspeed, water impact, severe vibration, oil deficiency, and a drop in vacuum (for condensing turbines) or an increase in back pressure (for back-pressure turbines). 11. What are the causes of abnormal vibration in the inlet and outlet pipelines of the compressor? Answer: 1. Loose fasteners 2. Insufficient supports 3. Pressure pulsation resonance 4. Improper pipeline installation. 12. What are the pressure, temperature, and model of the lubricating oil outlet for the cyclohydrogen compressor? Answer: (1) The lubricating oil pressure is around 0.4 MPa. (2) The normal operating temperature of the lubricating oil is 35°C. (3) TSA46 turbine oil. 13. What are the outlet pressure, temperature, and model of the lubricating oil for the new hydrogen compressor? Answer: (1) The lubricating oil pressure is around 0.4 MPa. (2) The normal operating temperature of the lubricating oil is 35°C. (3) LDAB-150. 14. Why does the standby pump sometimes start after the fuel tank is refilled? Answer: The reason is that refueling stirred up the dirt deposited at the bottom of the fuel tank. The suction filter of the operating pump became clogged, causing the oil pressure at the pump’s outlet to drop, which triggered the automatic start-up of the backup pump. 15. Briefly describe the shutdown steps for a hydraulic turbine. Answer: 1. Coordinate well with the reaction team and the distillation team. 2. Slowly close the turbine inlet valve UCV3104 to stop the turbine. 3. If the turbine does not require maintenance and the outlet valve is not closed, slightly open the warm pump line valve to proceed
Static Equipment Exam Questions I. Fill-in-the-blanks 1. Critical equipment is subject to (three) levels of management; The main equipment is subject to level (2) management ; Other equipment is subject to Level (1) management. 2. Strengthen the maintenance of equipment; it must operate under the design conditions (such as temperature, pressure, medium, etc.). Use under conditions of (over-temperature), (over-pressure), (over-load), or (beyond design specifications) is strictly prohibited. 3. No unit or individual shall arbitrarily modify the equipment’s (structure) or (materials) without approval. When there are structural changes or material substitutions for general equipment, approval is granted by the (Deputy Manager of Mechanical Equipment in the branch factory) ; Equipment under tier-3 management, as well as equipment that requires annual overhauls or replacements, must be reviewed by the deputy head of machinery in the branch factory before being submitted to the company’s Mechanical Equipment Department for approval. After such equipment has been in continuous operation for three months, it is subject to evaluation by the machinery department of the unit that submitted the request, after which the result is reported to the company’s Mechanical Equipment Department. 4. The equipment can be put into use only after passing the inspection and acceptance for maintenance. After the equipment maintenance has been approved by the quality inspection department of the construction unit, regular equipment undergoes level 1 inspection in the production workshop ; Secondary inspection of main equipment is carried out in (production workshop) and (maintenance department of branch factory) ; Key equipment undergoes three levels of inspection: in the production workshop, by the secondary units, and by the company’s mechanical equipment department. The engineering acceptance standards shall follow the construction technical plan or Sinopec’s original \"Procedures for Maintenance and Overhaul of Petrochemical Equipment\". 5. All static equipment must have proper (archives) established in accordance with the \"Equipment Archives and Basic Information Management System\". 6. Classify the equipment into (Class A, Class B, Class C) based on factors such as its importance in the production process, safety, reliability, availability, maintainability, and cost, in order to manage it systematically. 7. For defects that exceed the specified standards and are identified during inspections and tests, the testing unit shall, in conjunction with the entity that uses the container, propose handling suggestions and repair requirements based on the nature of the defect, the conditions of use, and relevant regulations. Containers of type 1 and type 2 shall be submitted to the equipment technology supervisors of respective factories for approval, while containers of type 3, as well as type 2 storage and reaction containers, shall be submitted to the company’s Mechanical Equipment Department for reevaluation. Implementation shall take place only after approval by the company’s equipment technology supervisor. 8. For boilers, pressure vessels, industrial pipelines, and safety accessories that are in use, inspections must be arranged in a timely manner upon expiration if the conditions permit. In the case of delayed inspection due to reasons such as equipment production, the entity using the equipment shall go through the approval procedures in accordance with the (management) procedures, and establish monitoring measures and emergency response plans. 9. Procedure for approving deferred inspections: For equipment under three-level management, the application is submitted by the workshop using it; after being reviewed by the factory’s Mechanical Department and Safety Department, it is forwarded to the factory’s person in charge of equipment technology for approval. Once approved at the factory level, it is then reviewed by the company’s Mechanical Equipment Department and Quality, Safety, and Environmental Protection Department before being submitted to the company’s person in charge of equipment technology for final approval. 10. Procedure for approving deferred inspections: For equipment under secondary management, an application is submitted by the (using workshop); after review by the plant’s Mechanical Department and Safety Department, it is submitted to the plant’s person in charge of equipment technology for approval. Once approved by the plant, the matter is reported to the company’s Mechanical Equipment Department and Quality, Safety, and Environmental Protection Department for record-keeping. 11. Pressure pipelines are classified by their purpose into (industrial) pipelines, (utility) pipelines, and (long-distance) pipelines. 12. Industrial pipelines are classified as GC category, with three grades: (GC1), (GC2), and (GC3) ; 13. All user units must establish a (regular inspection) system for pressure pipelines; operators must carry out inspections at fixed times, in specific locations, along predetermined routes. The results of these inspections must be recorded, and measures must be taken to address any abnormal conditions promptly. 14. All user units shall establish a system for the routine maintenance of pressure pipelines, and the operators of such pipelines must carry out proper routine maintenance work on them. 15. Newly installed safety valves and rupture discs must come with a factory certificate of conformity. The safety valve must have a complete metal nameplate, and it should be re-set at the specified pressure before installation. 16. The hydrostatic test pressure for the housing shall not be less than 1.5 times the nominal pressure, while the airtightness pressure shall be between 0.92 and 0.95 times the specified pressure value. 17. For parts such as elbows, welds, flanges, and end caps that require frequent maintenance and inspection, a heat-insulating structure that is easy to disassemble should be used. 18. Before the commencement of a construction project, in accordance with the company’s regulations on risk assessment and management, the subordinate units must carry out hazard identification and risk reduction activities related to the construction work. The \"Maintenance Risk Assessment and Work Commencement Notice\" issued by the workshop serves as the document confirming the start of the project. 19. Based on the equipment failure risk assessment matrix, those devices rated at level (` . `) or above (high risk) are classified as critical equipment. 20. A heat exchanger core (DN1000) in a certain unit is severely corroded and needs to be replaced; this project should be classified as a ( ) project. A. Major repair B. Renewal C. Technical upgrades D. Safety and environmental protection II. True or False questions 1. Units that use equipment and pipelines should regularly inspect and maintain their insulation structures; if part of the insulation needs to be removed for maintenance or renovation purposes, it must be restored immediately afterward. In principle, the party who carried out the demolition is responsible for restoring it, or the competent authority may assign another construction company to carry out the restoration. ( √ ) 2. A static seal joint is counted as one seal point; for example, a pair of flanges, regardless of their size, is considered one seal point ; A valve, including the packing gland seal, is generally considered to have three sealing points; if there are additional plug valves on the valve body or an exhaust pipe connected after the valve, then one additional sealing point should be counted ; One threaded union counts as three sealing points ; The straight-through pipe fitting has two sealing points. ( ) 3. One leak is counted as one leakage point; whether it is a leak at a sealing point or a leak caused by cracks, pores, corrosion, or other issues in the welds, it is all counted as a leakage point. ( ) 4. The leakage rate at static sealing points is calculated based on all leakage points detected on the day the monthly report is submitted, excluding those leakage points that were resolved on the spot during the inspection ; The workshop should maintain records of leaks at static seal points and the actions taken to address them, in order to eliminate such leaks promptly. 5. The cleaning and coking removal of towers, containers, heat exchange equipment, process pipelines, etc. are carried out by the production workshop ; Chemical cleaning, high-pressure water cleaning, as well as the cleaning and disassembly of flanges, blind plates, etc., are the responsibility of the construction unit, with the production unit providing assistance in carrying out these tasks. The blind isolation of the system before cleaning, as well as the piping, and the cleaning effectiveness are verified by the production workshop. 6. All maintenance tasks must be completed one by one, with each task being inspected; the construction unit shall submit an inspection request to the workshop where the project is located. 7. The completion acceptance of company-level key projects is organized by the project leader from the Mechanical Equipment Department, and is ultimately confirmed with the signature of the company’s senior vice president in charge. 8. The acceptance of key projects at the secondary unit level is organized by the person in charge of projects in the Mobilization Department of the secondary unit, with the final approval being given by the deputy general manager in charge of that specialty at the secondary unit. 9. For projects other than the key projects at the branch plant and company levels, the completion acceptance is carried out by the workshop equipment supervisor, who coordinates with relevant specialists from areas such as process engineering and safety, as well as personnel from the construction unit, to carry out the signing procedures for acceptance. 10. When installing or removing blind flanges on equipment (including pipelines), the \"Maintenance Risk Assessment and Work Permit\" shall be followed. 11. Welding under pressure is prohibited in principle; however, if it is truly necessary for production reasons, the production department must reduce the pressure to a level suitable for welding. A strict construction plan must be developed and approved, along with appropriate safety measures to ensure safety. Only under the supervision of safety officers can the welding work be carried out in accordance with **the relevant regulations for welding pressure vessels and pressure pipelines. 12. The company’s “Pressure Vessel Management System” applies only to fixed pressure vessels that are in use in production and meet all three of the following conditions. ( ) A. The maximum operating pressure (PW) is greater than or equal to 0.1 Mpa (excluding hydrostatic pressure) ; B. The inner diameter (for non-circular cross-sections, this refers to the largest dimension) is greater than or equal to 0.15 m, and the volume (V) is greater than or equal to 0.025 m3 ; C. The medium contained is a gas, a liquefied gas, or a liquid whose maximum operating temperature is equal to or higher than its standard boiling point. 13. Waste heat boilers and steam drums used to generate steam from waste heat shall be managed in accordance with the Boiler Management Regulations. ( ) 14. Process pipelines, tubular heating furnaces, shell-and-tube water coolers, and air coolers are not classified as pressure vessels. ( ) 15. Pressure vessels are classified into three categories: Category I, Category II, and Category III. The classification method is based on the \"Regulations for the Maintenance and Repair of Pressure Vessels\". ( ) 16. The first and second categories of pressure vessels owned by the company are managed at two levels, namely at the branch factory level and the workshop level. Third-category pressure vessels are managed at three levels, namely company-level, branch plant-level, and workshop-level management. ( ) 17. When the user unit retrieves the pressure vessel from the supply department, the supply department must simultaneously hand over the relevant technical documents and complete the signing procedures. Although there is no documentation available for the pressure vessel upon its arrival, and given the tight schedule and deadline for commencement of work, it can still be accepted in order to ensure the company’s economic benefits. ( ) 18. For newly manufactured pressure vessels, the ordering party shall organize the user unit and relevant personnel to carry out acceptance inspections; for large and critical pressure vessels, intermediate quality checks should be conducted, and if necessary, on-site supervision and acceptance at the manufacturing plant shall take place. ( ) 19. Pressure vessels must be operated strictly in accordance with the specified operating conditions; the original design parameters must not be altered arbitrarily ; Operation at excessive temperatures, pressures, or above the material’s brittle transition temperature is strictly prohibited. ( ) 20. In-use pressure vessels shall not have holes made in them arbitrarily, their materials shall not be changed, their structure shall not be altered, and welding or gas welding shall not be carried out on the vessel itself. If it is truly necessary for the production process, it must be approved by the head of the department using it. Class III containers, Class II reactions, and storage and transportation containers must be submitted to the company’s Mechanical Equipment Department for review and approved by the company’s head of equipment management. ( ) 21. The design of openings in containers and of structures that undergo changes must be carried out by personnel in the workshop or branch plant who possess the appropriate qualifications for designing pressure vessels. ( ) 22. For container bolts operating at temperatures above 300°C, anti-seize agent must be applied when tightening them to facilitate removal next time. 23. When carrying out repair work on containers, the entity using them must develop a practical construction plan and appropriate techniques, which must be approved by the technical supervisors of both the construction party and the entity using the containers before they can be implemented. 24. The Company’s Quality, Safety, and Environmental Protection Department is responsible for coordinating with the technical supervision authorities, and the approved extended reports are to be submitted to the municipal technical supervision bureau for record-keeping by ( ). 25. The set pressure value of the safety valve for the imported equipment shall be determined in accordance with the relevant regulations for the imported equipment. ( ) 26. Safety valves that are in use should be calibrated at least once a year; the tasks include cleaning, grinding, replacing parts, checking for air leakage, and verifying the set pressure. The relevant conclusions should be recorded in the equipment file for future reference. ( ) 27. During normal production, no one is allowed to deliberately block, tie up, or remove the safety valve. ( ) The shut-off valves between the safety valve and the container, as well as those on the discharge pipe, must remain fully closed during operation and must be sealed with lead seals; they must not be opened arbitrarily. ( ) 28. In special situations such as accident handling, the stop valve can be closed to manage the safety valve, but this must be approved by the safety supervisor of the branch plant, and the matter must be reported to the Safety Department and the Mechanical Department for record-keeping. Monitoring procedures and emergency plans must be established, and a designated person must be assigned to ensure that the stop valve is fully opened again afterward and sealed with lead seals; the entire process must be documented in the equipment records. ( ) 29. The safety valve must have sufficient discharge capacity. When the equipment is modified to increase its processing capacity or when the process conditions are changed, it is necessary to evaluate the discharge capacity of the existing safety valves in the system. ( ) 30. For equipment for which anti-corrosion measures have been taken, such measures shall not be revoked or modified without reason. If a change is indeed necessary, the department using the equipment shall submit an application, which will then be reviewed by the company’s Equipment Management Department. Approval must be given by the company’s person in charge of equipment technology, and the details of the change shall be recorded in the equipment corrosion prevention documentation. ( ) III. Multiple-choice questions 1. The set pressure value of the safety valve must not be changed arbitrarily; if it is indeed necessary to adjust this value due to changes in the production process, approval from the factory’s ( ) is required. A. Head of the Technology Department B. Head of the Mobile Equipment Department C. Person in charge of equipment technology D. Person in charge of process technology 2. The insulation management, inspection, and quality standards for various equipment, pipelines, and valves shall be carried out in accordance with the \"Procedures for the Insulation and Cooling Maintenance of Equipment and Pipelines\" (SHS01033‑2004). Insulation measures must be taken for surfaces whose temperature is higher than ( )°C (except in cases where cooling is required for process reasons). The insulation structure of equipment and pipelines must have a complete and airtight insulation layer, secure fixing measures, and a protective layer with reliable waterproof properties. A、50 B、60 C、70 D、80 3、Method for calculating the leakage rate of static seals: Leakage rate = Total number of leakage points/Total number of static seal points × ( ). A、100% B、100‰ C、1000‰ 4、The inspection standard for static seal leakage points is ( ). A. At the joints of equipment and its piping, there is no coking visible to the naked eye, no smoking, no leakage, and no signs of leaks ; B. For gaseous materials, leaks can be detected using soapy water – no bubbling should occur – and tests with test strips or reagents should show no color change ; C. The vacuum system can be checked using a 10×100 mm thin paper strip, with no suction effect observed. 5. The replacement of packing in valves is the responsibility of ( ). For high-pressure valves and special valves, as well as their maintenance, the Mechanical Department of the secondary unit can delegate this task to construction companies ; The setting of the safety valve pressure, as well as the maintenance of general valves, are carried out by the construction team, who disassemble and assemble them before sending them to the designated maintenance location ; Any changes to the material of valve gaskets and packing must be submitted for approval according to the established procedures. A. Production workshop B. Maintenance workshop C. Mechanical department D. Machinery equipment department 6. The loading and unloading of catalysts and fillers is carried out by the secondary unit’s ( ) department, while the ( ) department is responsible for coordinating the disassembly and assembly of access holes and manholes, as well as the handling of lifting equipment. A. Production workshop B. Scheduling C. Mobile operations D. Technology 7. The blind plate diagram is prepared by the workshop’s ( ) and safety officers, reviewed by the workshop’s process supervisor, and submitted to the technical department, the safety and environmental protection department, and the scheduling office of the higher-level unit for approval. For operations involving special hazards, approval from the deputy general manager in charge of processes and the deputy plant manager responsible for safety is required. Responsibility for errors in the blind plate diagram lies with the relevant preparers and reviewers. A. Process Technician B. Safety Officer C. Equipment Technician D. Constructor 8. The workshop ( ) is responsible for organizing the construction team to install and remove blind flanges at the locations specified on-site by the process technician, and is accountable for the strength of the blind flanges as well as the quality of the installation and removal work ; The workshop ( ) is responsible for verifying the specifications, quantity, and location of the blind plates to be installed or removed ; The workshop ( ) is responsible for implementing safety measures during the construction process. A. Process technician B. Safety officer C. Equipment technician D. Constructor 9. Standards for equipment in good condition: A. It operates normally, has good efficiency, and meets the design and production requirements ; B. The internal components are undamaged, and the quality meets the requirements ; C. The main unit is neat, with all accessories available and functional ; D. The technical documents are complete and accurate. 10. The design, manufacture, installation, use, and management of pressure vessels must comply with the following regulations and rules: ( ) A. Regulations on the Safety Supervision of Special Equipment (State Council Order No. 373) ; B. «Regulations on the Safety Technical Inspection of Pressure Vessels» (No. 154 issued by the Quality and Technology Supervision Bureau) ; C. \"Steel Pressure Vessels\" (GB150-1998) ; D. \"Administrative Measures for the Registration of the Use of Boilers and Pressure Vessels\" (Guo Jian Zhi Guo [2003] No. 207) ; E. \"Rules for Periodic Inspection of Pressure Vessels\" (TSG R7001—2004) ; 11. The mechanical departments of each factory affiliated to the company must maintain a register of pressure vessels, and the workshops that use such vessels must keep records of the pressure vessels in their own units, detailing the equipment’s historical condition, operational status, as well as information regarding maintenance, inspections, and acceptance tests. A、Register B、Records C、Register and records 12. Detailed records must be kept for the maintenance of pressure vessels; the maintenance unit shall, within two weeks after the maintenance is completed, compile the following type of technical documentation and submit it to the vessel operation department for archiving. ( ) A. Distribution map of defect repair locations ; B. Actual repair construction process parameters ; C. Material, model, and specifications of the repair materials ; D. Names of the construction unit, construction workers, quality inspectors, and welders ; E. Strength test records ; F. Physical and chemical test data. 13. Pressure vessels must undergo at least ( ) annual inspections per year. A. One B. Two C. Three D. Four 14. Regular inspections of pressure vessels include ( ). The inspection contents and frequency shall be carried out in accordance with the relevant provisions of the \"Rules for Periodic Inspection of Pressure Vessels\", and the results of the periodic inspections shall be recorded in the equipment files. A. Comprehensive inspection B. Pressure test C. Comprehensive inspection and pressure test D. Airtightness test 15. The use and management of pressure pipelines must comply with which of the following regulations and standards? ( ) A. “Regulations on the Safety Supervision of Special Equipment”, State Council Order No. 373 B. “Provisions on the Safety Management and Supervision of Pressure Pipelines”, Ministry of Labor Document [1996] No. 140 C. “Rules for Safety and Quality Supervision and Inspection of Pressure Pipeline Installation”, State Quality Inspection Bureau Document No. 83 D. “Regulations for Periodic Inspection of In-Use Industrial Pipelines”, State Quality Inspection Bureau Document [2003] No. 108 E. “Rules for the Registration and Management of Pressure Pipeline Use (Trial)”, State Quality Inspection Bureau Document [2003] No. 213 16. During the use of pressure pipelines, the following ( ) process parameters must be strictly controlled. A. Operating pressure control B. Alternating load control C. Control of corrosive medium content D. Operating temperature control 17. Online inspection of pressure pipelines generally focuses on visual inspection and inspection of safety accessories; thickness measurement and resistance value testing are carried out when necessary. Which parts of the pipeline are generally the key areas for inspection ( ). A. Outlet sections of compressors and pumps ; B. Compensators, tees, elbows, reducers, branch connections, and areas where medium flow is restricted, etc ; C. Pipe components near the damaged area of the supports and hangers, as well as the main load-bearing welds ; D. Pipe sections located at critical points in the production process and those connected to important installations or equipment ; E. Pipe sections with harsh working conditions and subjected to alternating loads ; F. Areas where issues have occurred that affected the safe operation of the pipeline. 18. During a comprehensive inspection of pressure pipelines, the user unit should assist the inspection unit by carrying out the following tasks ( ): A. Providing relevant technical documents and reviewing the inspection plan; B. Formulating appropriate safety measures ; C. Carry out proper technical treatment of pressure pipelines, and conduct inspections and handovers together with inspection personnel ; D. Archive and record the inspection report. E. Conduct acceptance of the inspection work together with the inspectors ; F. Fill out the inspection report together with the inspector. 19. When only one safety valve is installed on a fixed-pressure vessel, the opening pressure of the safety valve shall not be ( ) the design pressure of the vessel, and the sealing test pressure of the safety valve shall be ( ) the highest operating pressure of the vessel. A. Greater than B. Less than C. Equal to 20. The safety valve should be installed ( ), and it should be placed at the ( ) position of the container or pipeline. A. Vertical B. Horizontal C. At 45 degrees to the horizontal line D. Liquid surface E. Gaseous phase above the liquid surface IV. Term explanations: 1. Main equipment: Refers to the equipment classified according to Appendix II of the \"Regulations on the Management of Equipment in Refining and Petrochemical Enterprises\" (provisional) issued by China National Petroleum Corporation ; Everything else is considered “general equipment”. 2. Critical equipment: refers to equipment that holds a very important role in production; a failure of such equipment can lead to serious consequences, including production shutdowns, accidents, or significant financial losses ; Everything else is considered “non-critical equipment”.