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Skillfully troubleshoot water pump failures

2009-03-10View Original

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Reasons why the water pump does not rotate at startup: the packing is too tight, or debris has gotten stuck between the impeller and the pump body, causing a blockage; The pump shaft, bearings, and leakage ring are rusted ; The pump shaft is severely bent. Exclusion methods: Relax the packing and clear the water inlet channel; disassemble the pump body to remove debris or rust ; Correct the bent shaft or replace the pump shaft. Reason why the water pump does not discharge water after startup: Air inside the pump or air accumulation in the inlet pipe ; The bottom valve does not close properly, resulting in insufficient water filling; the packing of the vacuum pump leaks severely ; The gate valve or flap valve is not closing properly. Exclusion methods: Remove debris, replace damaged rubber gaskets, change the direction of the valve disc ; Compress or replace the packing, close the gate valve or flap valve ; Increase the irrigation volume until no bubbles appear at the vent plug ; Replace the cracked pipe water ; Reduce the head by submerging the pump outlet 0.5 meters underwater. Reason for insufficient flow: The actual head of the water pump exceeds the allowable head ; The rotation speed is not appropriate, or the belt is slipping; the rotation speed is too low ; The installation angle of the axial flow pump blades is too small ; The suction lift is too high ; Local blockage of the bottom valve, pipelines, and impeller, or damage to the impeller ; The water outlet pipe is leaking severely. Exclusion methods: Reduce the head pressure, restore the rated speed, clean the belt of dirt, and adjust the belt tension properly ; Adjust the blade angle and lower the installation height of the water pump ; Tighten the gland, seal any leaks in the water pump, compress the packing or replace it ; Remove blockages and replace the impeller ; Replace the leak ring to seal the leak. Reason for the decrease in flow: The filter screen or nozzle gradually gets clogged with debris ; The dynamic water level has dropped, and the submersion depth of the inlet pipe is insufficient. Exclusion method: Remove debris and increase the water depth below the bottom valve. Reason for water discharge interruption during operation: Obstructions in the pipes or at the water inlet ; Filler wear, loosening, water seal tube blockage ; The impeller is damaged or loose ; The dynamic water level dropped sharply. Exclusion methods: Remove blockages, replace the packing, clear the water conduit trenches, and install the water seal ring correctly ; Tighten or replace the impeller ; Lower the installation position of the water pump, or start it again after the water level rises. Reason for high power consumption: excessive rotation speed ; Pump shaft bent ; The blade is wrapped with debris ; The head is too high. Exclusion method: Adjust to an appropriate speed ; Correct pump shaft ; Remove debris ; Try to reduce the head.

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