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How to maintain a 4-ton boiler after it is taken out of use

2009-03-18View Original

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Our company has a 4-ton coal-fired boiler that is no longer in use. What are the maintenance tasks involved? What are the things to keep in mind? This post was last edited by Refiner on 2009-3-19 15:12]
Reply #22009-03-19
The maintenance after the boiler is shut down is divided into anti-corrosion maintenance for the exterior of the boiler body and inside the boiler. For the anti-corrosion maintenance of the boiler, there are two methods: dry maintenance and wet maintenance, depending on the duration of boiler shutdown.   When a boiler is not in use for an extended period, special attention should be paid to the anti-corrosion maintenance of the exterior of the boiler. First, after the boiler is shut down and cooled, it is necessary to thoroughly remove the ash accumulated on the heating surfaces, as well as the ash and slag from above the grate and below the boiler body. Then, it is necessary to maintain a certain level of natural ventilation in the flue. Under normal circumstances, desiccants should be placed in the furnace and flue to prevent moisture. If quicklime is used as a desiccant, approximately 3 kg should be placed per cubic meter of the furnace or flue. All ventilation doors should be tightly closed after placement. Calcium oxide needs to be replaced once it turns to powder. If the boiler room is located in a low-lying area and the floor becomes severely damp during shutdown periods, a combination of regular low-heat heating and the use of desiccants should be employed. If the boiler is out of service for a long time, after thoroughly removing the soot, apply red lead oil or other anti-corrosion paint to the outer surface of the boiler’s metal.   As for the anti-corrosion maintenance methods for the furnace when it is shut down inside, they depend on the length of time the furnace remains shut down. Under normal circumstances, wet maintenance can be used when the shutdown lasts no more than a month; dry maintenance should be employed if the shutdown exceeds one month.   When performing dry maintenance, pay attention to the following points: The desiccant should not come into direct contact with the metal surface of the boiler; it can be placed in containers such as iron trays ; After placing the desiccant, seal the handholes and other coverings tightly; the valves on the steam and water pipes must be closed ; Quicklime that turns to powder should be replaced promptly.   When using wet maintenance methods, it is important to note that condensate water is the best choice for the boiler water; followed by the existing boiler water, with softened water being the next option ; After adding alkali, the boiler water is heated to 80–100°C using a low flame; once the pressure rises to 2–3 bar gauge, it is maintained at this level for 2–3 hours to allow the alkalinity of the boiler water to become uniform. When the pressure drops, the boiler water is topped up again to achieve a pressure of 1.5–4 bar gauge, and this pressure is maintained throughout the maintenance period. The alkalinity should be tested regularly, and if it decreases, it must be replenished promptly ; In winter, when using wet maintenance methods, it is important to take precautions against freezing, especially in the waste discharge channels and the economizer sections ; Before the boiler is used again, all the alkaline water inside it must be drained; it is advisable to have a storage tank available for reuse. It must also be rinsed with clean water.
Reply #32009-03-21
There are standards in this regard; the original poster can take a look at them

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