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What are the safety requirements for using acetylene?

2009-03-20View Original

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What are the safety requirements for using acetylene? According to the hazard analysis of acetylene, the following safety requirements must be paid attention to when using acetylene: (1) The pressure limit specified by safety regulations shall not be exceeded. For example, the working pressure of a medium-pressure acetylene generator shall not exceed 0.15 MPa. (2) The temperature stipulated in the safety regulations shall not be exceeded. For example, the acetylene temperature in the generator gas chamber shall not exceed 90°C. The water temperature must not exceed 80°C. (3) Containers and pipes containing acetylene must maintain good cooling conditions. For example, when filling the generator with water, the water level must reach the specified level to ensure sufficient cooling water. The generator must not be exposed to the hot sun in summer, etc. (4) When operating an acetylene generator or working in workshops, warehouses and other places where acetylene exists, relevant regulations must be strictly followed, and fireworks are strictly prohibited. (5) Containers or pipes containing acetylene should be kept away from fire sources to prevent splashing sparks from igniting acetylene and causing accidents. Safety rules stipulate that the distance between the acetylene generator and the fire source shall not be less than 10 meters (m). (6) In any case, care should be taken to avoid the formation of an explosive mixture of acetylene and air (or oxygen) in containers or pipes (such as generator tanks, gas bottles, acetylene or oxygen hoses). (7) During gas welding and gas cutting operations, once an explosive mixture of acetylene and air (or oxygen) is formed (such as in the generating chamber of the generator after adding calcium carbide, in the hose where tempering occurs, or in the fuel container for welding repair, etc.), safety measures must be taken to completely eliminate the mixture before welding or repairing can start. (8) Acetylene must not be in long-term contact with copper, silver and other metals. When parts of the acetylene generator, such as pipe joints, valves, gaskets and other accessories are damaged, they must not be replaced with spare parts made of silver and copper. (9) Do not insert a mercury thermometer into the acetylene generator. (10) The impurity content of acetylene should be analyzed promptly. Safety rules state that the phosphine content of acetylene should be less than 0.08% by volume. (11) Before calcium carbide comes into contact with water. The gas chamber should be purged with nitrogen first to exhaust the air. (12) The operation of placing the floating barrel into the fixed barrel of the floating barrel generator. It should be noted that the head and other parts of the human body must not be above the floating bucket to ensure safety. (13) Carbide powder on the ground must not be washed with water to avoid spontaneous combustion of phosphine. (l4) Containers and pipes containing acetylene, especially acetylene generators, even empty barrels that have been out of use for too long, must not be welded, repaired or heated casually. Be careful to prevent sparks and other fire sources from falling into empty barrels. (15) Limiting the diameter of acetylene pipelines is a technical measure for explosion prevention. Acetylene pipe diameters for different pressures are specified in safety regulations. Do not switch to larger diameter pipes at will during use.

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