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Abnormal phenomena in the use of pressure transmitters with PLCs

2009-03-22View Original

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The two existing hydraulic pressure transmitters for the synthetic cycle oil showed a value of 0.32 MP when operating properly on the PLC. One day, both of them suddenly showed a value of 0.53 MP, with fluctuations around 0.2 MP. I recalibrated the transmitter and checked the wiring——I checked almost everything that could be checked, but I still can’t find the cause. Later, I returned to normal. Can anyone tell me why?
Reply #22009-03-22
Is it a shielding issue or a grounding issue?
Reply #32009-03-23
Generally, PLC analog input cards have poor interference resistance; it is recommended to use isolation modules. Make sure proper shielding and grounding are in place.
Reply #42009-03-23
That’s a good point; I agree with this view
Reply #52009-03-23
It is likely a problem with shielding and grounding; in intrinsically safe systems, this can be resolved using isolated safety barriers, while in ordinary industrial systems, isolators (which are cheaper) can also be used to solve the issue.
Reply #62009-03-23
As mentioned on the third floor, isolators and similar devices are usually required; the signal passes through these isolators before reaching the PLC. The problem in your case is likely caused by some kind of interference. You can try connecting a standard signal directly to the PLC to identify the issue using the method of elimination.
Reply #72009-03-23
If it is incorrect again, measure the circuit current and calculate the corresponding pressure value to determine whether the issue lies with the transmitter or the PLC’s measurement circuit. To enhance shielding, use a single point of grounding
Reply #82009-03-23
Could it be caused by voltage fluctuations? Interference is also a possibility. Is it real pressure?/ Consider it from various aspects
Reply #92009-03-23
Do you mean that it’s sufficient to ground the system and ensure proper shielding, is that right? Thank you
Reply #102009-03-23
Very good, thank you to the original poster!:handshake
Reply #112009-03-23
I also think the cause should be sought in external factors, such as power supply, interference, grounding, hardware, and so on.
Reply #122009-03-23
There are generally no issues with the PLC’s programming; when problems do occur, it’s important to check whether there are any large electrical devices on site, such as welding machines.
Reply #132009-03-23
Thank you all for your participation! I have measured the current and voltage, and both are normal. It should be a shielding issue.
Reply #142009-03-23
Please check the interference from the frequency converter! ! !

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