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Calculate the coking index using the ash content of blended coal and coke!

2009-03-23View Original

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How to determine the coking index using blended coal and coke ash? Which formula do people usually use for calculation?
Reply #22009-03-23
Refer to this post: http://bbs.hcbbs.com/thread-421591-1-1.html
Reply #32009-03-25
Ash content of blended coal/Ash content of coke = Total coking ratio, as the ash content of the blended coal is transferred entirely into the coke.
Reply #42009-03-25
It is known that the volatile matter content of the coal fed into the furnace is Mad=2.5%, and Vad=25.84%. The volatile matter content of the coke produced from this coal is Vdaf=1.2%, with Ad=12.68%. The coking efficiency can be calculated using the volatile matter contents of the coal and the coke: Kd·j=(100-Vd·m)×100/(100-Vd·j)+Q, where Vd·m and Vd·j represent the dry-base volatile matter contents (%) of the coal and the coke, respectively; The correction factor Q refers to the carbon increase resulting from secondary cracking after the volatiles in coal have escaped; it is related to factors such as the volatiles in the coal fed into the furnace, the structure of the coke oven, and the operating procedures of the coke oven. Typically, Q is set to 1. According to the dry basis conversion formula: Xd = 100 × Xad / (100 – Mad)%, we obtain Vd,m = 25.84 ÷ (100 – 2.5) = 25.84 ÷ 97.5 = 26.5%. Using the formula for converting from dry ash-free basis to dry basis: Vd,j = (100 – Ad,j)% × Vdaf,j, we get Vd,j = (100 – 12.68)% × 1.2% = 1.04784%. Thus, Kd·j = (100 – Vd·m) × 100 / (100 – Vd·j) + Q = (100 – 26.5) × 100 / (100 – 1.04784) + 1 = 73.8 × 100 / 98.95216 + 1 = 75.58%. In some national standards, Q is not set to 1 but is calculated using another formula. Unnamed1.JPG (13.49 KB), 2009-3-21 09:07; Unnamed.JPG (19.41 KB), 2009-3-21 09:07. In that case, Q = 47.1 – 0.58 × 100 × (100 – 26.5) / (100 – 1.04784) = 4.02. Personally, I believe that this calculation yields an overly high value for carbon content, which does not correspond to reality. According to these national standards, the total coking degree should be 75.58% + 3.02% = 78.6%.

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