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Optimizing furnace operation using analyzed data

2009-03-25View Original

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Based on the analysis, the CO2 data is used to adjust the steam supplied for top and bottom blowing into the furnace; please discuss what the appropriate CO2 value should be for each of these blowing methods. How much is the steam adjustment?
Reply #22009-03-25
High carbon dioxide levels result in higher steam consumption. However, the specific adjustment of steam consumption depends on factors such as raw materials, furnace conditions, and load. The amount of steam used cannot be adjusted solely based on the level of carbon dioxide. Our steam valves are generally locked; aside from those at the process level who have the authority to make adjustments, personnel at the team level do not have such authority. The gas generation process mainly focuses on stabilizing the ash layer; as long as the ash layer is stable. As for 9–9.9%, it should be a reasonable carbon dioxide range for semi-water gas, right?
Reply #32009-03-30
What was said upstairs is correct, but once the manager sees the data, they want you to make adjustments in the direction that’s ideal. Our current raw material is coke, and it’s really difficult to burn; I always feel unsure about how to proceed. Yesterday I set the temperature of the furnace rods too low, and I got reprimanded again after work. Ugh, I just can’t figure it out. The height of the flame layer that I control is fine; it’s just that the temperature of the furnace rods is low. Does that mean the furnace isn’t producing any gas? Let’s analyze it together again.

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