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Issues regarding steam volume adjustment

2009-03-26View Original

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In the chemical process manual version from Sinopec Shanghai Engineering Company, a unit for chemical system design can be found. There are a few points that are unclear; I hope everyone can offer some guidance. 1 When the condenser, cooling water, upper and lower pipes are all equipped with shut-off valves, a safety valve is installed upstream of the shut-off valve for the cooling lower pipe. Question: If there is no shut-off valve in the upstream section, is it then unnecessary to have a safety valve for the downstream side? Indeed, there is such an example in the flowchart provided in the book. Regarding high-head centrifugal pumps, the book states that bypass valves should be installed before and after the outlet shut-off valve; I wonder what the necessity of this setup is 3 Regarding the isolation valve between the container and the connecting pipeline, why should it be installed as close as possible to the container’s outlet? What is the purpose of the nitrogen seal in a 4-bar atmospheric pressure vessel? Is it possible to operate without such a seal? A vacuum valve is also required at the top of the atmospheric pressure vessel – what is the principle behind that?    The issues are trivial and messy; I hope everyone can help resolve the confusion in my mind
Reply #22009-03-26
1 When the condenser, cooling water, upper and lower pipes are all equipped with shut-off valves, a safety valve is installed upstream of the shut-off valve for the cooling lower pipe. Question: If there is no shut-off valve in the upstream section, is it then unnecessary to have a safety valve in the downstream section? There is indeed such an example in the flowchart provided in the book. Answer: The safety valves installed on cooling water pipelines are usually thermal expansion safety valves, which serve to prevent water from expanding when the inlet and outlet valves are closed. When there is no shut-off valve at the inlet and the outlet is closed, since the water is the same as that in the main pipe, a safety valve is not necessary. However, shut-off valves are usually installed at both the cold water inlet and outlet of the heat exchanger to facilitate on-site maintenance. 2 Regarding high-head centrifugal pumps, the book states that bypass valves should be installed before and after the outlet shut-off valve; I’m wondering what the necessity of this setup is I think this is used to open the main valve. The pump should be started first, followed by the outlet valve, as high head pressure can result in a large pressure difference before and after the valve; the bypass valve helps to reduce this pressure difference ; 3 Regarding the isolation valve between the container and the connecting pipeline, why should it be installed as close as possible to the container’s outlet? A shut-off valve is usually installed at the outlet of the container, unless there is already a shut-off valve in the pipeline within 10 meters, such as one installed at the pump inlet. What is the purpose of the nitrogen seal in a 4-bar atmospheric pressure vessel? Is it possible to operate without such a seal? A vacuum valve is also required at the top of the atmospheric pressure vessel – what is the principle behind that? Nitrogen sealing is used to isolate air and prevent the material from evaporating or oxidizing. The vacuum valve prevents the tank from collapsing and is used to replenish gas.    The above are my personal opinions! ! ! ! This post was last edited by mallon on 2009-3-26 13:03.]
Reply #32009-05-01
1. They are generally installed in front of the drain pipe valve, mainly to prevent water expansion from damaging the equipment. 2. High-head pumps require the installation of bypass valves; the high outlet pressure helps reduce the stress on the mechanical seal as well as on the pump body. 3. It facilitates pipeline maintenance. 4. For materials that are prone to volatilization, it is advisable to use a nitrogen seal to minimize losses due to evaporation; The vacuum valve is added to prevent flattening

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