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Anti-wear and anti-corrosion applications of ceramic lined pipes in desulfurization systems

2009-04-06View Original

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The desulfurization system in power plants requires corrosion and wear protection, as the high-speed slurry containing particles can quickly wear through the elbows and the straight pipes at both ends. Since the liquid in the pipes contains a high amount of sulfite ions, which gives it strong corrosive properties, non-metallic pipes such as rubber-lined pipes, rubber pipes, and PVC pipes are generally used to avoid corrosion. However, these pipes have very poor wear resistance, which leads to the frequent abrasion and penetration of the straight sections and elbows at both ends of the valves. Under normal circumstances, the lifespan of the elbows in the desulfurization system is around 6 months, while that of the straight sections is about one year. When introducing desulfurization systems, ceramic products were used throughout the world. However, due to the high cost of manufacturing ceramic products in their entirety, desulfurization companies switched to products made of rubber-lined materials or fiberglass. To address this issue, it is necessary to find a material that is both wear-resistant and corrosion-resistant. Ceramic pipe with clamping rings was developed to effectively solve this problem. Since the ceramic lining of the hoop is formed as a single piece, it is impossible for slurry to penetrate. Moreover, the ceramic hoop pipes have high hardness, so wear resistance is not a concern. 1 M0 X# n0 @/ q5 t" b% i5 w. ~1 a/ @ The key is to address the issue of the flatness between the ceramic pipe fitted with clamps and the flange surface; if these two elements are not on the same horizontal level, slurry may seep through the gaps into the flange surface, causing corrosion there. Through long-term research and practice, we are now able to solve this problem effectively

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