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What gas detectors can be used to detect silicon trichlorohydride leaks?

2009-04-08View Original

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If it is necessary to detect silicon trichloride hydrogen leakage on-site, can ordinary catalytic combustion or semiconductor-type combustible gas detectors be used for this purpose? Do you use gas detectors for alarm purposes in actual work situations where trichlorosilane is present? If so, what type of detector is used?
Reply #22009-04-08
Silicon hydrogen chloride SiHCl3 1. Aliases • English names: silicon chloroform, silane, trichlorosilane; Trichlorosilane, Silicochloroform. 2. Uses: Raw material for single-crystal silicon, epitaxial growth, silicon melt, silicone oil, chemical vapor deposition, production of silicon compounds, electronic gases. 3. Preparation method: (1) Si reacts with HCl at high temperature. (2) Reduction of silicon tetrachloride with hydrogen (using an aluminum-containing catalyst). 4. Physical and chemical properties Molecular weight: 135.43 Melting point (101.325 kPa): -134℃ ; Boiling point (101.325 kPa): 31.8℃ ; Liquid density (0°C): 1350 kg/m3 ; Relative density (gas, air=1): 4.7 ; Vapor pressure (-16.4°C): 13.3kPa ; (14.5℃): 53.3kPa ; Ignition point: -27.8℃ ; Autoignition point: 104.4℃ ; Flash point: -14℃ ; Lower explosion limit: 9.8% ; Toxicity level: 3 ; Flammability rating: 4 ; Explosivity level: 2. Trichlorosilane is a colorless and transparent liquid that is highly volatile, flammable, and has an irritating, foul odor under normal temperature and pressure conditions. It burns very easily in air, and there is a risk of ignition at temperatures below -18°C. It burns violently when exposed to an open flame, producing red flames and white smoke, with SiO2, HCl, and Cl2 being formed: SiHCl3 + O2 → SiO2 + HCl + Cl2 ; Vapors of trichlorosilane can form explosive mixtures with air over a wide range of concentrations, causing violent explosions when heated. Its thermal stability is better than that of dichlorosilane; at 900°C, it decomposes to produce toxic hydrogen chloride fumes, as well as Cl2 and Si. It emits smoke in the presence of moisture and reacts violently with water: 2SiHCl3+3H2O—→ (HSiO)2O+6HCl ; Hydrogen is released upon decomposition in an alkaline solution: SiHCl3 + 3NaOH + H2O → Si(OH)4 + 3NaCl + H2 ; It undergoes an explosive reaction when in contact with oxidizing substances. It reacts with hydrocarbons such as acetylene and hydrocarbons to produce organochlorosilanes: SiHCl3 + CH≡CH → CH2CHSiCl3, SiHCl3 + CH2=CH2 → CH3CH2SiCl3. In the presence of lithium aluminum hydride or lithium borohydride, SiHCl3 can be reduced to silanes. The liquid SiHCl3 in the container can catch fire when the container is subjected to a severe impact. It is soluble in benzene, ether, etc. In an anhydrous state, trichlorosilane does not corrode iron and stainless steel, but it corrodes most metals in the presence of moisture. 5. Toxicity: Mouse inhalation LC50: 1.5–2 mg/L; maximum allowable concentration: 1 mg/m3. Both the vapor and liquid forms of trichlorosilane can cause burns to the eyes and skin, and inhalation can irritate the respiratory mucosa, leading to various symptoms (see silicon tetrachloride). 6. Safety precautions: Liquids should be stored in glass bottles or metal tanks. These containers must be kept in a cool, dry, and well-ventilated area outdoors, or in a dedicated storage facility for flammable liquids. They should be separated from oxidizers, alkalis, and acids, kept away from sources of fire and heat, and protected from light. The storage temperature should not exceed 25°C. Ammonia solution can be used to detect leaks. In case of a fire, carbon dioxide, dry chalk powder, and dry sand can be used; water and foam are prohibited. Waste gas can be absorbed using water or alkaline solutions. Trichlorosilane is highly corrosive when it contains moisture. Iron, nickel, copper-nickel alloys, nickel steel, and low-alloy steel can be used; aluminum and aluminum alloys cannot be used. Polytetrafluoroethylene, polytrifluorochloroethylene polymers, fluororubber, polyvinyl chloride, polyethylene, glass, etc., can be used.
Reply #32009-04-08
To detect HCL? Isn’t HCL a product of the combustion of trichlorosilane? If HCL is detected, could it be that combustion has already taken place before an alarm is triggered? Wouldn’t that be too late? If HCL is to be detected, what should be the alarm limit in PPM? Thank you to the classmate above for providing a more detailed explanation.
Reply #42009-04-08
Actually, a detector isn’t necessary for detecting silicon trichlorohydride leaks; it has a very distinct smell, so the sense of smell is sufficient
Reply #52009-04-08
It seems that the HCL monitors can detect all types of irritating gases. A few days ago, when we were applying epoxy flooring in our factory, the HCL monitors kept giving alarms. I’ll find out what the alarm threshold is and let you know later. This post was last edited by 350664009 on 2009-4-8 at 21:12
Reply #62009-04-08
Due to the moisture present in the air, silicon trichloride reacts with air to produce large amounts of HCl
Reply #72009-04-10
There is no need for any monitoring equipment for silicon trichlorohydride leaks; the presence of hydrolysis products or an irritating odor indicates the location of the leak. Ammonia water is sometimes used to induce a strong smile or to identify the source of leakage, but it’s generally not necessary. Just look at the nose and listen.
Reply #82009-04-10
Trichlorosilane decomposes into HCl when exposed to air, so it is detected using an HCL detector.
Reply #92009-04-19
When hydrolysis occurs in the presence of water, HCL is produced. As far as I know, there are currently no instruments available for detecting chlorosilanes; some polycrystalline manufacturers use the method of detecting HCL instead.
Reply #102009-04-20
To check for leaks, using NH3 water is sufficient

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