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What interlocks does the media grinder have?

2009-04-08View Original

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What interlocks are available in rod mills, and do different manufacturers implement different interlock systems?
Reply #22009-04-09
1 XA11217A H101A high-voltage switch cabinet ready signal and H101A main motor start 2 RL11226A H101A auxiliary transmission motor travel switch disconnected 3 PI11243A Main bearing high and low pressure oil station low pressure lubricating oil main pipe pressure low interlock 0.15MPa 6 PI11244A Main bearing high and low pressure oil station low pressure lubricating oil main pipe pressure low interlock 0.15MPa 7 PI11281A Main reducer oil station lubricating oil main pipe pressure low interlock 0.15MPa 3 choose 2 8 PI11282A Main reducer oil station lubricating oil main pipe pressure low interlock 0.15MPa 9 PI11283A Main reducer oil station lubricating oil main pipe pressure low interlock 0.15MPa 10 TI11201A H101A main motor front bearing temperature high interlocking 65℃ or 11 TI11202A H101A main motor rear bearing high temperature interlocking 65℃ 12 TI11203A The temperature of H101A main motor coil A is high and the temperature is chained to 65℃ 13 TI11204A H101A The main motor coil B is high and the temperature is chained to 65℃ 14 TI11205A H101A The main motor coil C is high and the temperature is chained to 65℃ 15 TI11206A H101A Main motor front main bearing 1 is high and the temperature is chained to 65℃ 16 TI11207A The temperature of the front main bearing bush 2 of the H101A main motor is high and the chain is 65℃ 17 TI11208A The temperature of the rear main bearing 1 of the H101A main motor is high and the chain is 65℃ 18 TI11209A The temperature of the rear main bearing 2 of the H101A main motor is high and the chain is 65℃ 19 TI11210A The pinion bearing 1 of the H101A main motor is high and the temperature is chained 65℃ 20 TI11211A H101A main motor pinion bearing 2 high temperature interlock 65℃ 21 II11221A H101A main motor high current interlock 22 H1101A main motor low current interlock 23 RL11218A H101A main motor stop signal 24 RL11222A coal mill clutch stop signal 25 EL11101A W101A inverter fault signal 26 XA11101A1 W101A cleaner chain broken signal 27 XA11101A3 W101A outlet blocking signal 28 XA11101A4 W101A material broken alarm signal 29 EL11102A W102A inverter fault signal 30 H1101A low process water flow interlock 32 LI11001A V1101A low coal coke material level interlock 22% Coal mill A clutch serial number bit number name interlock value logical action serial number bit number name interlock value logical action 1 PI11245A Main bearing high and low pressure oil station high pressure lubricating oil main pipe pressure and H1101A clutch start 2 PI11246A Main bearing high and low pressure oil station high pressure lubricating oil main pipe pressure 3 PI11281A Main reducer oil station lubricating oil main pipe pressure 0.25MPa 3 choose 2 4 PI11282A Main reducer oil station lubricating oil main pipe pressure 0.25MPa 5 PI11283A Main reducer oil station lubricating oil main pipe pressure 0.25MPa 6 RL11281A 1# low pressure pump running signal or 7 RL11282A 2# low pressure pump operation signal 8 RL11223A H101A auxiliary transmission motor operation signal or 9 RL11218A H101A main motor operation signal 10 H101A clutch stops 12 PI11243A Main bearing high and low pressure oil station low pressure lubricating oil main pipe pressure low interlock 0.15MPa 13 PI11244A Main bearing high and low pressure oil station low pressure lubricating oil main pipe pressure low interlock 0.15MPa 14 PI11281A Main reducer oil station lubricating oil main pipe pressure low interlock 0.15MPa 3 choose 2 15 PI11282A Main reducer oil station lubricant main pipe pressure low interlock 0.15MPa 16 PI11283A Main reducer oil station lubricant main pipe pressure low interlock 0.15MPa 17 TI11201A H101A main motor front bearing high temperature interlock 65℃ or 18 TI11202A H101A main motor rear bearing high temperature interlock 65℃ 19 TI11203A H101A Main motor coil A has a high temperature and the temperature is interlocking 65℃ 20 TI11204A H101A Main motor coil B has a high temperature and the interlocking is 65℃ 21 TI11205A H101A Main motor coil C has a high temperature and the chain is 65℃ 22 TI11206A H101A Main motor front main bearing 1 has a high temperature and the interlock is 65℃ 23 TI11207A The temperature of the front main bearing bush 2 of H101A main motor is high and the chain is 65℃ 24 TI11208A The temperature of the rear main bearing 1 of the H101A main motor is high and the chain is 65℃ 25 TI11209A The temperature of the rear main bearing 2 of the H101A main motor is high and the chain is 65℃ 26 TI11210A H101A main motor pinion bearing 1 is high and the temperature is chained 65℃ 27 TI11211A H101A main motor pinion bearing 2 high temperature interlock 65℃ 28 II11221A H101A main motor high current interlock 29 H101A main motor low current interlock 30 RL11218A H101A main motor stop signal 31 RL11222A coal mill clutch stop signal 32 EL11101A W101A inverter fault signal 33 XA11101A1 W101A cleaner chain broken signal 34 LI11001A V101A Low coal coke level interlock 22% H101A Main bearing high and low pressure oil station 1# low pressure pump 1 PI11242A Main bearing high and low pressure oil station low pressure lubricating oil main pipe pressure is low 0.2MPa 1# pump self-starts 2 RL11222A H101A stop signal and 1# pump stop 3 RL11263A Main bearing high and low pressure oil station 1# high pressure pump stop signal 4 RL11264A Main bearing high and low pressure oil station 2# high pressure pump stop signal 5 RL11265A Main bearing high and low pressure oil station 3# high pressure pump stop signal 6 HSC11261A 1# low pressure pump manual stop signal 7 PI11242A Main bearing high and low pressure oil station low pressure lubricating oil main pipe pressure is normal and 8 2# main\1# backup 9 RL11262A Main bearing high and low pressure oil station 2# low pressure pump operating signal 10 HSC11261A 1# low pressure pump manual stop signal H101A Main bearing high and low pressure oil station 2# low pressure pump 1 PI11242A Main bearing high and low pressure oil station low pressure lubricating oil main pipe pressure is low 0.2MPa 2# pump self-starts 2 RL11222A H101A stop signal and 2# pump stop 3 RL11263A Main bearing high and low pressure oil station 1# high pressure pump stop signal 4 RL11264A Main bearing high and low pressure oil station 2# high pressure pump stop signal 5 RL11265A Main bearing high and low pressure oil station 3# high pressure pump stop signal 6 HSC11262A 2# low pressure pump manual stop signal 7 PI11242A Main bearing high and low pressure oil station low pressure lubricating oil main pipe pressure is normal and 8 1# Main\2# Backup 9 RL11261A Main bearing high and low pressure oil station 1# low pressure pump operation signal 10 HSC11262A 2# low pressure pump manual stop signal H101A Main bearing high and low pressure oil station 1#, 2#, 3# high pressure pump 1 RL11222A H101A stop signal and high pressure pump self-start before starting 2 PI11242A Main bearing high and low pressure oil station low pressure lubricating oil main pipe pressure high alarm 0.25MPa 3 RL11261A 1# low pressure oil pump operating signal 4 RL11262A 2# low pressure oil pump operating signal 5 RL11222A H101A operating signal 6 PI11242A Main bearing high and low pressure oil station low pressure lubricating oil main pipe pressure low interlock 0.15MPa 3 choose 2 Automatically start before stopping 7 PI11243A Main bearing high and low pressure oil station low pressure lubricating oil main pipe pressure low interlock 0.15MPa 8 PI11244A Main bearing high and low pressure oil station low pressure lubricating oil main pipe pressure low interlock 0.15MPa 9 PI11281A Main reducer oil station lubricating oil main pipe pressure low interlock 0.15MPa 3 choose 2 10 PI11282A Main reducer oil station lubricating oil main pipe pressure low interlock 0.15MPa 11 PI11283A Main reducer oil station lubricating oil main pipe pressure low interlock 0.15MPa 12 TI11201A H101A main motor front bearing high temperature interlocking 65℃ or 13 TI11202A H101A main motor rear bearing high temperature interlocking 65℃ 14 TI11203A The temperature of H101A main motor coil A is high and the temperature is 65℃. 15 TI11204A H101A The main motor coil B is high and the temperature is 65℃. 16 TI11205A H101A The main motor coil C is high and the temperature is 65℃. 17 TI11206A H101A Main motor front main bearing 1 is high and the temperature is 65℃. 18 TI11207A The temperature of the front main bearing bush 2 of H101A main motor is high and the chain is 65℃ 19 TI11208A The temperature of the rear main bearing 1 of the H101A main motor is high and the chain is 65℃ 20 TI11209A The temperature of the rear main bearing 2 of the H101A main motor is high and the chain is 65℃ 21 TI11210A H101A main motor pinion bearing 1 is high and the temperature is chained 65℃ 22 TI11211A H101A main motor pinion bearing 2 high temperature interlock 65℃ 23 II11221A H101A main motor high current interlock 24 H101A main motor low current interlock 25 RL11218A H101A main motor stop signal 26 RL11222A H101A coal mill clutch stop signal 27 EL11101A W101A inverter fault signal 28 XA11101A1 W101A cleaner chain broken signal 29 XA11101A3 W101A outlet blocking signal 30 H101A low process water flow interlock 34 LI11001A V101A low coal coke material level interlock 22% 35 HS11235A coal mill emergency stop button 36 HS11216A pre-stop signal 37 RL11222A coal mill clutch operation signal and high-pressure oil pump automatically stop after starting 38 HOA11241A H101A normal drive 39 RL11222A H101A Coal mill clutch stop signal High-pressure oil pump automatically stops after stopping H101A Main bearing high and low pressure oil station electric heater 1 TI11248A Main bearing high and low pressure oil station oil tank temperature low alarm 20℃ and start electric heater 2 Main bearing high and low pressure oil station oil tank temperature high alarm 25℃ Non 3 TI11248A Main bearing high and low pressure oil station oil tank temperature high alarm 25℃ Stop the electric heater H101A main reducer oil station 1# low pressure pump 1 PI11281A The main reducer oil station lubricating oil main pipe pressure is low 0.2MPa 1# pump starts automatically 2 RL11222A H101A stop signal and 1# pump stop 3 HSC11261A 1# low pressure pump manual stop signal 4 PI11281A The main reducer oil station lubricating oil main pipe pressure is normal >0.2Mpa With 5 2# main\1# backup 6 RL11262A Main bearing high and low pressure oil station 2# low pressure pump operation signal 7 HSC11282A 2# low pressure pump manual stop signal H101A main reducer oil station 2# low pressure pump 1 PI11281A Main reducer oil station lubricant main pipe pressure is low 0.2MPa 2# pump self-start 2 RL11222A H101A stop signal and 2# pump stop 3 HSC11262A 2# low pressure pump manual stop signal 4 PI11281A The main reducer oil station lubricant main pipe pressure is normal >0.2Mpa and 5 1# main\2# backup 6 RL11261A Main bearing high and low pressure oil station 1# low pressure pump operation signal 7 HSC11282A 2# Low-pressure pump manual stop signal H1101A Main reducer oil station electric heater 1 TI11285A Main reducer oil station oil tank temperature low alarm 20℃ and start electric heater 2 Main reducer oil station oil tank temperature high alarm 25℃ Non-3 TI11285A Main reducer oil station oil tank temperature high alarm 25℃ Stop electric heater H1101A Spray lubricating oil station 1 HS11310A Centralized control of spray lubricating oil station and 1# oil line solenoid valve working 2 RL11222A H101A clutch operation signal 3 RL11314A 2# solenoid valve working 4 PS11311A Compressed air pressure is low and non-5 HS11311A Spray lubricating oil station side control and 6 HSO11315A On-site start signal 7 RL11222A H101A clutch stop signal and 1# oil line solenoid valve stop working 8 Manual stop sequence control 9 HS11311A Spray lubricating oil station side control and 10 HSC11316A On-site stop signal 11 PS11311A Compressed air pressure is low 12 HS11310A Spray lubricating oil station centralized control and 2# purge solenoid valve working 13 RL11222A H101A clutch operating signal 16 HS11311A Spray lubricating oil station machine side control and 17 HSO11315A On-site start signal 18 RL11222A H101A clutch stop signal and 2# purge solenoid valve stops working 19 Manual stop sequence control 20 HS11311A Spray lubricating oil station machine side control and 21 HSC11316A On-site stop signal 23 RL11313A 1# solenoid valve stops working and 24 RL11314A 2# solenoid valve works. This is the interlock and logic designed by the manufacturer. You can choose which ones to invest in – focus on the important ones and ignore the less significant ones; too many interconnections aren’t a good thing. This post was last edited by Comrade Lao Li on 2009-4-12 09:06.]
Reply #32009-04-09
Firstly, for the pulp production process, there are several process interlocks: low low coal feed rate, low low water feed rate, high high liquid level in the mill outlet tank, mill motor tripping, and clutch disengagement – these five factors can cause the mill unit to stop operating. Secondly, for the coal grinder itself, the factors that can cause it to shut down include: low low low pressure oil flow, low low instrument air pressure, high high temperature of the coal grinder’s ear bearings, high high temperature of its small bearings, and high high temperature of its motor ; Third, the coal grinder will not be able to start if the following conditions are met: low low instrument air pressure, low low high-pressure oil pressure, low low low-pressure oil flow rate, high high temperatures of the ear bearings and small bearings, and high motor temperature. Generally, 90% are the same; some manufacturers may add additional interlocks, all of which serve to protect the equipment.
Reply #42009-04-11
It seems that the mill’s main motor coil temperature triggers a shutdown at 65 degrees; this value is too low. It appears that the coil can operate safely even at 120 degrees
Reply #52009-04-11
The second floor is amazing. I was wondering: in addition to instruments, do these interlocks also have electrical components? How do I separate them?

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