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Control of environmental temperature and humidity for corrosion prevention of petroleum machinery products

2009-04-09View Original

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Dew point is the temperature at which water vapor in the air begins to condense into dew. To ensure a high level of safety during painting operations, the temperature of the substrate must be at least 3°C higher than the dew point temperature. 1 Coating environment analysis: When spraying paint, attention should be paid to the impact of environmental humidity and temperature on the adhesion of the paint film. Under normal conditions, the relative humidity should be below 85%, and the temperature should range from 5 to 38°C. Because the relative humidity is above 85%, dew formation is likely on the coated surfaces. When working in such an environment, a water layer forms between the paint film and the substrate, resulting in poor adhesion of the paint film. When hot steam evaporates, bubbles are formed, which cause the paint film to bulge and lead to cracking or peeling of the film; this process is accelerated by external forces such as high-pressure hot water or high-pressure steam. 2 Analysis of coating process parameters: Generally speaking, a decrease in temperature leads to condensation. For example, steel often develops frost when it cools down at night; when the temperature of the steel is raised again during the day under sunlight or by other means, although it is still in the experimental stage, the goal is to replace models that have been in use for nearly a century, thereby reducing the space required for installation and meeting the new requirements regarding pressure and displacement of drilling pumps. 5 Other components: On offshore platforms, the derrick needs to be installed vertically, whereas on land-based drilling rigs it must be transported as a whole. The base requires rapid movement, and in suitable areas, overall towing should be employed. Reduce disassembly and shorten installation time. Although there have been no breakthroughs in diesel generator sets, the requirements regarding reliability and quality are higher and more specific than before. Energy conservation and reduction of consumption are receiving increasing attention. Equipment that meets environmental standards has been developed for solid control systems, preventing chemicals such as cuttings and mud from reaching the ground and thus reducing pollution. Maintain the ecological balance at the drilling site to the greatest extent possible. 6 Development Trends 1) Further collaborate with universities, research institutions, and drilling contractors to organize joint efforts in tackling challenges. Concentrate efforts to localize deep-sea and land drilling rigs, as well as their related key components. 2) Increase investment and strengthen exchanges in the development of frequency conversion control equipment, break through the reliance on imports, and achieve localization of large-scale integrated circuits and devices. 3) Strengthen research on high-strength, high-speed gears to meet the requirements of large land drilling rigs, ensuring no accidents throughout their expected service life. The bearing industry is urged to develop long-lasting bearings capable of withstanding high loads and high speeds, in order to reduce reliance on foreign bearings.   4) Vigorously develop high-torque, compact high-speed variable-frequency electric motors with a torque of 10 kN·m and a speed of 3,000 r/min, whose size is comparable to that of the currently used GE752 motors; this will reduce the size of the transmission components and lower the overall weight of the machine by 1/2 to 1/3. 5) In the design of land and offshore drilling rigs, safety and environmental protection provisions are incorporated to ensure the reliability of modern drilling rigs. An mechatronic design is adopted to reduce manual labor and minimize the occurrence of accidents. 6) Digital control technology will be applied to the driller’s operations, enabling the drilling rig to save energy and improve efficiency. To keep our country’s drilling equipment up to date with the times, and to make due contributions to the rapid development of the national economy. Jia Xuejun

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