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Those who are familiar with or have used UASB please provide some information; details on the manufacturers of the complete sets of equipment or the names of experienced design firms would also be helpful. I’m in a great hurry, thank you all!
http://bbs.hcbbs.com/viewthread.php?tid=235043 The above address is where the technical materials on environmental protection in the petrochemical industry can be downloaded. Page 525 of that book contains simple diagrams of UASB, as well as information on related processes and their characteristics. Due to my limited knowledge, I can only offer modest assistance!!!
UASB, also known as upflow anaerobic sludge bed, is a type of anaerobic biological treatment method that combines the characteristics of both anaerobic filtration and anaerobic activated sludge processes. It is a technology capable of converting pollutants in wastewater into renewable clean energy in the form of biogas. It is suitable for high-concentration organic wastewater, where the maximum BOD concentration in the influent can reach tens of thousands of mg/l; it is also applicable to low-concentration organic wastewater, such as municipal sewage. The UASB consists of three parts: a sludge reaction zone, a gas-liquid-solid three-phase separator (including a sedimentation zone), and a gas chamber. A large amount of anaerobic sludge remains in the lower reaction zone, and the sludge with good sedimentation and coagulation properties forms a sludge layer at the bottom. The wastewater to be treated flows in from the bottom of the anaerobic sludge bed and comes into mixed contact with the sludge in that layer; the microorganisms in the sludge break down the organic substances in the wastewater, converting them into biogas. Biogas is released in the form of tiny bubbles. As these bubbles rise, they merge with each other to form larger bubbles. At the upper part of the sludge bed, the agitation caused by the biogas results in a sludge mixture with a lower concentration of sludge, which rises together with water into the three-phase separator. When the biogas encounters the reflective plate at the bottom of the separator, it is deflected around that plate and then passes through the water layer to enter the gas chamber, where it accumulates. The biogas is then extracted using pipes. The solid-liquid mixture is directed back into the sedimentation area of the three-phase separator, where the sludge in the wastewater flocs together, the particles grow in size, and they settle due to gravity. The sludge that settles on the inclined wall slides back into the anaerobic reaction zone along that wall, resulting in an accumulation of large amounts of sludge within the reaction zone. The treated water separated from the sludge overflows from above the overflow weir in the sedimentation area and is then discharged from the sludge bed. The main advantages of UASB are: 1. The sludge concentration in UASB is high, with an average sludge concentration of 20–40 gVSS/L ; 2. The organic load is high and the hydraulic retention time is short; when medium-temperature fermentation is used, the volumetric load is generally around 10 kg COD/m3·d ; 3. There is no mixing equipment; the upward movement of biogas generated during fermentation keeps the sludge at the upper part of the sludge bed in a suspended state, while also providing some degree of agitation to the lower layer of sludge ; 4. The sludge bed does not require fillers, which saves costs and prevents clogging issues caused by such fillers ; 5. The UASB is equipped with a three-phase separator; generally, no sedimentation tank is provided. The sludge separated in the sedimentation zone is returned to the sludge bed reaction zone, and sludge recirculation equipment is usually not necessary. The main disadvantages are: 1. The suspended solids in the incoming water need to be properly controlled; their level should not be too high, generally keeping it below 100 mg/l ; 2. Short-circuiting occurs in the sludge bed, affecting the treatment capacity ; 3. It is relatively sensitive to sudden changes in water quality and load, with slightly poor shock resistance. This post was last edited by johncom on 2009-4-16 13:30]
There are many manufacturers or design firms; industrial design institutes, environmental protection institutes, biogas design institutes, chemical engineering design institutes, and similar organizations in various provinces can all carry out such design work. Currently, many environmental protection companies are also able to do this, such as Xiaqing Company in Beijing.
It is an anaerobic reaction reactor of the secondary anaerobic type; it has certain requirements regarding the COD level of the incoming water, with a COD removal rate of 85%