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Are there any regulations regarding the disposal of products manufactured by chemical testing equipment?

2009-04-15View Original

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As the title suggests, I would like to ask: are there any regulations regarding how to handle the products produced by chemical testing facilities (which are part of new product development)? Can it be sold directly by oneself?
Reply #22009-04-18
Products from pilot and medium (scale-up) tests shall not be put on the market for sale. All various hazardous chemicals used in pilot tests, medium-scale (scale-up) tests, production, storage, transportation, and disposal must be handled in accordance with **the relevant regulations on the management of hazardous chemicals**. Here is a regulation from Jiangsu Province: Guidelines on Work Safety for the Trial Production of New Hazardous Chemical Products and the Pilot Production of Facilities (Draft for Comment) (Su An Jian [2006] No. 104). These guidelines were formulated in order to strengthen the safety management of hazardous chemicals, standardize work safety during the trial production of new hazardous chemical products and the pilot production of facilities, and prevent and reduce accidents. They are based on relevant laws, regulations and provisions, taking into account the actual conditions of our province. I. These guidelines apply to: 1. The pilot, pilot-scale, and full-scale testing of new hazardous chemicals, new processes, and new technologies carried out by research institutes (hereinafter referred to as research institutions) and the research departments of hazardous chemicals manufacturing enterprises (hereinafter referred to as new product development) ; 2. Trial production of production units in newly established hazardous chemicals manufacturing enterprises, as well as in those undergoing new construction, renovation, or expansion of hazardous chemicals production projects ; Pilot production carried out by hazardous chemicals manufacturers to make technical improvements to production processes, raw material routes, product varieties, etc., without altering the existing production plants, equipment, and facilities (hereinafter referred to as plant pilot production). These guidelines do not apply to chemical laboratory research conducted by scientific research institutions. II. When determining new product development projects, research institutions shall meet the requirements of safety and reliability, advanced technology, economic Reasonableness, as well as prevention of safety accidents ; When hazardous chemical manufacturing enterprises introduce production facilities or build new, renovate, or expand hazardous chemical projects, the processes used must be mature and safe and reliable; it is not allowed to use processes, equipment, and products that have been explicitly designated for elimination. III. Scientific research institutions shall establish and improve safety production responsibility systems and accountability mechanisms, as well as various rules and regulations to ensure safe production, such as laboratory safety management systems, education and training systems, safety management systems for equipment and facilities, and chemical reagent management systems. The principal responsible person of a scientific research institution bears overall leadership responsibility for the safe production of the research projects carried out by that institution. When renting a premises for the trial production of new products, the lease agreement must include provisions regarding safety management, and the safety management responsibilities of both parties must be clearly defined. IV. For the trial production of new products, it is necessary to strictly follow the procedure from laboratory tests to pilot tests in research projects, and then from pilot tests to larger-scale trials. The project leader and technical leader should be identified, and a dedicated person should be assigned to oversee safety during the trial production of new products. V. A test plan must be developed before the trial production of new products. In addition to specifying the purpose, methods, and steps of the experiment, the experimental plan must also include a risk assessment for the experiment. Risk assessment should analyze the relevant physical and chemical properties of the raw materials, intermediate products, products, and by-products used in the experiment, evaluate the hazardous and harmful factors present during the experimental process as well as their impact on the experiment and the surrounding environment, and propose effective safety precautions, methods for detecting toxic and harmful substances, and safety measures for laboratory personnel. The pilot test plan should be approved by the project leader ; For the medium (expanded) scale test plan, it is necessary to organize more than 3 professionals to conduct a safety assessment; the conclusions of this assessment must be signed off by those professionals, and the plan can only be implemented after approval by the project leader. VI. Before the trial production of new products, the project leader must organize relevant safety education and training for all personnel involved in the tests, so that they understand and are familiar with the safety procedures for conducting the tests, the potential dangerous and harmful factors during the testing process, individual protective measures, as well as emergency response measures in case of abnormalities. All personnel involved in the pilot (scale-up) tests must receive specialized training on process technical procedures, job-specific operating procedures, and emergency response measures; they may only begin working after passing the relevant assessments. VII. For pilot tests, safety facilities and equipment must be installed in strict accordance with laboratory regulations; the devices, equipment, instruments, meters, and tools used in the tests should be safe and reliable ; Operators should wear safety protective equipment as needed and take necessary safety precautions. Small-scale experimental facilities with a high degree of risk should maintain an adequate safety distance from other laboratories, equipment, buildings, etc. in the surrounding area, to ensure that the safety of the surrounding environment and facilities is not compromised. 8. The pilot (scale-up) testing facilities shall be equipped with appropriate safety facilities and equipment based on the types and properties of the hazardous chemicals used in testing and production, and shall be maintained and serviced in accordance with **standards** and relevant regulations to ensure compliance with safety operation requirements. The design, installation, and use of safety equipment and facilities shall comply with **standards or industry standards. The location of the pilot plant should comply with **relevant standard requirements, have clear safety warning signs in place, and maintain an adequate safety distance from surrounding buildings, facilities, or other production units. 9. Before starting the experiment, strict safety inspections should be conducted on the pilot and medium (scale-up) test facilities to ensure that all safety precautions and emergency measures are in place. Before commissioning the medium (expanded) scale test facility, it is necessary to organize at least two professionals to conduct an on-site inspection to assess the safety of the facility; the conclusions of this on-site inspection must be confirmed with the signature of the inspectors. 10. During the testing process, the project leader, the technical supervisor, and the safety management personnel must be present at the installation site. In case of any abnormal situations, the principal responsible person should take the lead in conducting an immediate analysis and implementing appropriate safety measures; testing can only proceed once safety is ensured. 11. After the pilot test and the medium-scale (expanded) test are completed, a summary of the tests should be prepared. The test summary report must include information on the dangerous and hazardous factors that arose during the tests, as well as the corresponding measures taken to address them. The test summary report shall be approved by the project leader. 12. Products from pilot and medium (scale-up) tests shall not be put on the market for sale. All various hazardous chemicals used in pilot tests, medium-scale (scale-up) tests, production, storage, transportation, and disposal must be handled in accordance with **the relevant regulations on the management of hazardous chemicals**. 13. If the result of the trial production of a new product is a new chemical or a chemical with unknown hazards, research institutions should entrust qualified specialized agencies to assess the hazards of such products. Regarding the application, transfer, and promotion of the results from new product prototyping, it is necessary to clarify the responsibilities and obligations regarding safety that research institutions, enterprises, individuals, etc., should assume. When transferring a scientific research project, it is necessary to provide documents such as measures for dust, poison, fire, and explosion prevention as well as for the treatment of waste materials, along with safety technical regulations and technical evaluation reports, in order to prevent the transfer of potential accident risks. 14. For the establishment of new hazardous chemicals production enterprises, as well as for the construction, renovation, or expansion of hazardous chemicals production facilities by such enterprises (hereinafter referred to as construction projects), safety reviews or approval procedures must be carried out at the initial stage of the project, in accordance with the provisions of relevant laws and regulations. Construction projects shall not commence without undergoing safety inspections. Safety facilities for construction projects must be designed and constructed simultaneously with the main project. The design of safety facilities must be approved by the work safety supervision and management department, and construction must be carried out by qualified contractors in accordance with the approved safety facility design. 15. The project owner shall, in accordance with the actual needs of the project, establish and improve various safety production responsibility systems, safety management systems, and safety management organizations. According to the requirements of the trial production process, a dedicated trial production team for the facility should be established, with key project leaders, technical supervisors, and safety officers appointed. Members of this team must include those responsible for project design and construction. The working group is responsible for all the preparatory work for trial production. 16. For the pilot production of the facility, practical process and technical procedures as well as safety operation procedures must be established, a detailed startup plan must be developed, and emergency response plans for accidents must be prepared. Safety technical regulations, safety operating procedures, and operation plans shall undergo safety assessments by at least three experts, and may only be implemented after approval by the enterprise’s principal responsible person. 17. Special safety education and training should be provided to the personnel involved in the commissioning process. They should be taught the relevant technical procedures, safety operating protocols, commissioning plans, as well as emergency response measures for abnormal situations. Only after passing safety assessments can the personnel in charge of pilot production and the operators start working. 18. After the installation of the equipment is completed, relevant departments within the enterprise and experts should be assembled to conduct a thorough inspection of the engineering quality of the production equipment, all preparatory work for production, as well as the safety of the equipment. Production shall not commence until potential hazards are eliminated, the necessary conditions are met, and accident response plans have been implemented. 19. During the trial production phase, all management systems and operating procedures must be strictly followed; no unauthorized commands or illegal operations are permitted ; Strict control is exercised over key areas, with enhanced routine inspections to identify problems promptly. In the event of any abnormalities, the project supervisor should organize the relevant personnel to study and come up with solutions, implement safety measures, and only proceed with trial production once safety is ensured. 20. The pilot production period for the device shall, in principle, not exceed 3 months, and at most 6 months. After the trial production is completed, a comprehensive review should be conducted of the safety facilities and equipment performance during the trial production period, as well as the implementation of various safety measures. The relevant safety supervision authorities should then be requested to inspect the safety facilities of the facility. 21. Research institutions and manufacturers of hazardous chemical products should strengthen the management of relevant materials and documents during the trial production of new products and facilities. Documents such as new product trial production plans, commissioning plans, expert review comments, summaries of operations at various stages, and emergency response procedures for abnormal situations should be filed by the enterprise’s safety management department. The research institutions and hazardous chemical manufacturing enterprises are responsible for the authenticity and reliability of the relevant documents and materials they provide. 22. The pilot testing, medium-scale (scale-up) testing, and pilot production of non-hazardous chemicals carried out by research institutions and other chemical enterprises shall be conducted in accordance with these provisions. 23. The pilot tests referred to in these opinions are those conducted by research institutions for the experimental development of new products, new processes, and new technologies ; Pilot testing and scale-up testing refer to the scientific and technological activities carried out before a technological achievement, which has passed preliminary technical evaluation or been successfully developed in the laboratory stage, reaches production readiness (production evaluation) ; Pilot production is the trial operation of a production facility carried out after it is built but before completion acceptance. New chemicals generally refer to chemicals that are not listed in the Catalogue of Hazardous Chemicals.

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