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Process for using potassium ferrate in the treatment of coking wastewater?

2009-04-20View Original

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Which coking plant’s biochemical station has used potassium ferrate? How effective is it? Where should it be added? What is the dosage? Please give me some advice! This post was last edited by li*ch1968 on 2009-4-20 19:24.]
Reply #22009-04-20
First, understand the chemical properties of potassium ferrate. The pure form is a shiny dark purple powder. In its dry state, the pure substance is a shiny dark purple powder; it remains stable at temperatures below 80°C and is soluble in water. It is an excellent oxidizing agent. It has a highly effective disinfecting action and is a new type of high-efficiency non-nitrogen disinfectant. It is mainly used for water treatment. It is used in chemical manufacturing as an oxidant for sulfonic acids, nitrites, ferrocyanides, and other inorganic substances; it is employed in zinc smelting to remove manganese, antimony, and arsenic; and it is used in the tobacco industry for cigarette filters and similar applications.   1. Potassium ferrate has become a new type of green and environmentally friendly water treatment material. It is a compound containing FeO42-, with the central iron atom in a +6 oxidation state. Its standard electrode potentials under acidic and alkaline conditions are respectively E0FeO42-/Fe3+ = 2.20 V and E0FeO42-/Fe(OH)3 = 0.72 V. Therefore, whether in acidic or alkaline conditions, ferrates possess strong oxidizing properties, which enables their wide use in the oxidation, disinfection, and sterilization of water and wastewater. Therefore, ferrate is a class of new, efficient, non-toxic, and multifunctional water treatment agents that has attracted much attention. In the treatment of drinking water, it possesses comprehensive properties that integrate eight functions: oxidation, adsorption, flocculation, sedimentation, sterilization, disinfection, decolorization, and deodorization – advantages that are unmatched by other water treatment agents. At a pH of 6–6.5, adding 6 mg–10 mg of K2FeO4 per liter of water is sufficient; at room temperature, this treatment eliminates pathogenic bacteria, E. coli, and typhoid bacilli within 30 minutes, with a removal rate of 99.5%–99.95% or higher. The water has no unpleasant odor, has a good taste, and meets safety standards for drinking. For this reason, this product exhibits outstanding advantages among water treatment products.   2. Potassium ferrate is used in the treatment of industrial wastewater and urban domestic sewage. K2FeO4 is effective in removing substances such as BOD, COD, lead, cadmium, and sulfur from wastewater; at a concentration of 10–20 mg/L, it can oxidize 96% of the BOD, remove 86% of ammonia nitrogen, and 75% of phosphorus. At a pH of 5.5, with an initial water turbidity of 28 units (residual turbidity after sedimentation), 30 mg/L of potassium ferrate can remove 85.6% of trichloroethylene from the water, while achieving 100% removal of naphthalene. The excellent flocculating properties of potassium ferrate arise from its reaction with pollutants in water: through a series of reactions, it goes from a hexavalent state to a trivalent state, forming intermediate species with different charges such as Fe(Ⅴ)/Fe(Ⅵ), which are then gradually reduced to Fe(Ⅲ), which possesses flocculating capabilities. It has good application potential in industries such as dyeing and printing, leather processing, printing, papermaking, pharmaceuticals, the oil industry, and the petrochemical industry. The unique advantage of this product in water purification is that it exerts a synergistic effect of oxidation, adsorption, flocculation, sedimentation, sterilization, disinfection, decolorization, and deodorization at the same time, without producing any toxic or harmful substances. Enhancing and expanding the water purification efficiency of existing conventional water treatment processes using multi-functional composite agents allows for this to be achieved without altering the existing process flows or adding substantial auxiliary facilities. It represents a drinking water disinfection technology suitable for China’s national conditions, holds broad prospects for research and development, and may become a major focus in the field of disinfection technology research.   3. Potassium ferrate is used for water treatment in fish farming. K2FeO4 can increase the oxygen content in water, and it is effective in removing ammonia, nitrites, and algae from water. It is also used to eliminate fulvic acid and suspended particles as well as eutrophication in freshwater. It has unique effects in sterilizing, disinfecting, and purifying water bodies.   4. Potassium ferrate for marine anti-fouling treatment  Reports indicate that K2FeO4 can be used for purifying the marine environment; when combined with peroxides, it serves as a non-toxic and harmless marine anti-fouling agent. At concentrations of 2×10-8 and 3×10-7 respectively, it exhibits almost 100% anti-fouling efficacy, and its superior synergistic effect is better than that of using either component alone; it can thus be applied to the purification of offshore aquaculture sites and marine environments.   5. Potassium ferrate for the reuse of swimming pool water  Due to its excellent capabilities in purifying water, K2FeO4 can be used for the recycling and reuse of swimming pool water. It not only disinfects and kills microorganisms, but also removes contaminants and suspended solids brought in by humans. It causes no harm or irritation to humans, is safe and odorless, and is easy to use. Therefore, it is highly suitable as a substitute for chlorine in the disinfection, purification, and reuse of swimming pool water.   6. Potassium ferrate is used in the treatment of radioactive wastewater as well as for removing arsenic and cyanide ions. K2FeO4 exhibits excellent performance in treating radioactive wastewater; when used to treat wastewater containing americium and plutonium, it can reduce the total alpha radiation level from 3.0×106 Pci/L to below 3.0×103 Pci/L at a pH value of 11.5–12 (1 Pci = 1012 ci). In the treatment of radioactive wastewater by the U.S. Department of Energy, K2FeO4 is employed in a two-step process to reduce the total alpha radiation level from 37,000 Pci/L to 40 Pci/L. Practical applications have shown that the performance of potassium ferrate is superior to the currently used methods for treating radioactive wastewater, with the concentration of the treated water being **below the discharge standards.   Compared with other arsenic removal materials, potassium ferrate offers advantages such as simplicity of use, high effectiveness, low sludge generation, and no secondary pollution. For drinking water with high arsenic levels, as long as the ratio of potassium ferrate used to the arsenic concentration in the raw water is 15:1 or higher, the residual arsenic content in the treated water can meet the requirement of **drinking water safety standards of <0.05 mg/L.   K2FeO4 has an excellent effect on removing cyanide ions CN-. When the mass concentration of CN- in the aqueous solution is 10 mg/L, treating it with K2FeO4 at concentrations of 75 mg/L and 167 mg/L allows for the removal of most of the CN-, with the residual concentration falling between 0.082 mg/L and 0.062 mg/L; the removal efficiency can reach over 99.18%–99.38%. It shows that this product has good application effects in the treatment of cyanide-containing wastewater.   7. The wide range of applications of potassium ferrate Due to its unique properties, research on the applications of K2FeO4 in water treatment continues to advance. Potential uses include leveraging its strong oxidizing properties in the chemical industry to oxidize sulfonic acids, nitrites, ferrocyanides, and other inorganic substances, thereby producing oxidized starch for sizing paper surfaces and finishing textiles. It is used to remove manganese, antimony, and arsenic during zinc smelting. Used in the tobacco industry for the manufacture of filters (to oxidize nicotine into flavors).   The potential applications of K2FeO4 in the electronics and defense industries are continuously expanding. For example, potassium ferrate \"nanobatteries\" represent a new type of pollution-free chemical power source with high energy storage density, small size, light weight, long lifespan, high voltage, and high capacity. The power and discharge current are 3 to 10 times those of ordinary batteries. According to available reports, it can be used to create highly effective disinfection and purification agents, enabling the military to disinfect drinking water under combat conditions as well as to treat water contaminated with radioactive materials; the radioactive particles in such water can be removed through the efficient flocculation effect of potassium ferrate, resulting in water that meets drinking standards. Experiments have shown that it possesses multiple functions, including the removal of organic substances, enhanced removal of algae from water, improved coagulation to control residual aluminum, and the removal of heavy metals from water.
Reply #32009-04-20
Your question is a bit difficult to answer; first, it’s necessary to determine two basic parameters: the composition of your wastewater and its pH value, before anything can be said. The processes used vary greatly, and generally, potassium ferrate is not used alone. The oxidizing power of potassium ferrate is significantly affected by the pH value, so iron sulfate and magnesium sulfate are usually added as well. At pH
Reply #42009-04-21
As far as I know, high-speed iron compounds have too strong oxidizing properties and are unstable; they are produced and used immediately, involving a chemical oxidation process that results in high costs. High-speed rail generator technology is not yet mature; in the United States, it is only a few newly established startups working on it, with no large-scale industrial application.

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