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How to obtain a pressure vessel production license

2009-08-11View Original

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A friend of ours runs a machinery manufacturing factory and now wants to produce low-pressure vessels. How can he obtain a production license for pressure vessels?
Reply #22009-08-12
Work Procedures for the Licensing of Boiler and Pressure Vessel Manufacturing Chapter 1 General Provisions Article 1 These work procedures are formulated to standardize the processes related to the licensing of boiler and pressure vessel manufacturing, in accordance with the relevant provisions of the Measures for the Supervision and Management of Boiler and Pressure Vessel Manufacturing (hereinafter referred to as the \"Management Measures\"). Article 2 The procedures for licensing the manufacture of boilers and pressure vessels refer to the processes for applying for, accepting, reviewing applications for licensing the manufacture of boilers, pressure vessels, and their safety accessories, approving and issuing certificates, as well as renewing these certificates upon expiration of their validity period. Article 3 **The Special Equipment Safety Supervision Agency of the General Administration of Quality Supervision, Inspection and Quarantine (hereinafter referred to as the Agency’s Safety Supervision Agency) shall establish a Manufacturing License Office to handle the daily affairs related to manufacturing licenses. Chapter 2: Applications Article 4: Submission of Applications (1) Domestic manufacturing enterprises seeking permits for the manufacture of boilers of grades A, B, and C, as well as pressure vessels of grades A, B, and C, as well as safety accessories such as safety valves, rupture disks, and gas cylinder valves, must submit their applications to the safety supervision agency of the General Administration. The application documents must first be reviewed by the safety supervision agency of the provincial quality and technical supervision department (hereinafter referred to as the provincial safety supervision agency), which shall then provide its comments. (II) Domestic manufacturing enterprises applying for a manufacturing license for Class D boilers and Class D pressure vessels shall submit their applications to the safety supervision agency of the provincial quality and technical supervision department where the enterprise is located. (III) Overseas manufacturing enterprises applying for a manufacturing license for boilers, pressure vessels, or safety accessories such as safety valves, rupture discs, and gas cylinder valves shall submit their applications to the safety supervision agency of the General Administration. Article 5: When applying, the enterprise shall submit the following application documents (the application documents shall be in Chinese or English; if the original documents are in another language, a Chinese or English translation shall be attached): (1) Two copies of the Application Form for Special Equipment Manufacturing License (to be downloaded from the **General Administration of Quality Supervision, Inspection and Quarantine website at www.aqsiq.gov.cn) ; (II) Overview of the factory ; (III) Copy of the documents showing registration or enrollment in accordance with the law at the local authority ; (IV) Copies of certification or accreditation certificates already obtained by the factory ; (V) Names of typical products and related parameters and specifications ; (VI) Product drawings and design documents (applicable to products requiring type testing, see Article 14) ; ( VII ) Factory Quality Manual ; (8) Other necessary supplementary information. Chapter 3 Application Acceptance Article 6 The safety supervision agency responsible for accepting applications shall, after examining the application materials submitted by the enterprise, determine whether to accept them within 15 working days. Article 7: For manufacturing enterprises that meet the application requirements, the safety supervision agency shall sign an approval notice on the application form and return one copy of the form to the applying enterprise. Article 8: When the safety supervision agency of the General Administration accepts an application from a domestic manufacturing enterprise, it shall send a letter to inform the provincial safety supervision agency located in the enterprise’s domicile upon agreeing to accept the application. Article 9: For enterprises that do not meet the application requirements, the issuing authority shall sign a refusal notice on the application form, state the reasons, and return one copy of the application form to the applicant. Article 10 Manufacturing enterprises whose applications have been accepted shall, in accordance with the relevant provisions on product quality in the \"Requirements for Licensing the Manufacture of Boilers and Pressure Vessels\" (hereinafter referred to as the \"Licensing Requirements\"), prototype typical products (or pressure-bearing components) of the corresponding grade, in order to prepare for the licensing review and type testing (applicable only to products for which type testing is required). Chapter 4 Review Article 11 After completing the trial production of a product, the manufacturing enterprise shall invite an appraisal and evaluation agency to conduct an on-site assessment, and complete the evaluation within the agreed time frame. Article 12: The appraisal and evaluation agency shall formulate an evaluation plan in accordance with the evaluation requirements, organize an evaluation team, and notify the applying enterprise of the evaluation schedule at least one week in advance. Article 13: The evaluation team conducts inspections of the factory and product tests in accordance with the provisions of the Licensing Conditions. The review is mainly carried out in the following areas: (1) Verifying the conditions of the production premises, manufacturing equipment, testing equipment, and the personnel involved ; (II) Review of the quality manual and related documents ; (III) Review the implementation of the quality management system ; (IV) Review relevant technical documents ; (5) Inspect and test the prototype products. Article 14 For products subject to type testing, such as gas cylinders, safety valves, rupture disks, and gas cylinder valves, the following tasks shall be completed prior to the factory inspection: (1) Review the relevant design documents and drawings. (II) Random sampling shall be conducted on-site, and the product type tests shall be carried out by a type testing institution; the test results shall meet the corresponding standards. Article 15: Based on the evaluation results, the evaluation panel shall prepare a written evaluation report. The conclusions of such report are categorized as: meeting the requirements, requiring improvements, or not meeting the requirements. Article 16: If the review report concludes that rectification is required or that the enterprise does not meet the criteria, the review panel shall notify the enterprise in writing. Article 17: Enterprises whose evaluation conclusion indicates the need for rectification shall complete such rectification within six months, and submit a written report on the rectification to the head of the evaluation team. The evaluation team shall verify it; if the requirements of the \"Licensing Conditions\" are met, the conclusion in the evaluation report shall be changed to \"meets the conditions\". For enterprises that fail to complete the rectification within six months or still do not meet the \"License Requirements\" even after rectification, the conclusion in the evaluation report should be changed to \"does not meet the requirements\". Article 18: The appraisal and evaluation agency shall prepare a written appraisal and evaluation report based on the evaluation report of the evaluation team, and submit it to the safety supervision agency of the issuing authority. Chapter 5: Approval, Issuance, and Renewal of the \"Manufacturing License\" Article 19: The safety supervision agency of the licensing authority reviews the evaluation report and forms an opinion on the review results. Article 20: For enterprises whose audit results indicate compliance with the \"Licensing Requirements,\" the safety supervision agency shall submit a request to the licensing authority to issue them a \"Manufacturing License.\" For enterprises whose audit results indicate non-compliance with the \"License Requirements,\" the safety supervision agency shall submit a report to the issuing authority, which will then issue a denial notice to the applying entity. Article 21: The “Manufacturing License” is valid for four years from the date of issuance. If a licensed enterprise wishes to continue holding the Manufacturing License after its expiration date, it must submit a written application for renewal to the safety supervision agency of the General Administration or the provincial quality and technical supervision department at least six months before the expiration date. Article 22: If an application for renewal is not submitted by the expiration date, the Manufacturing License shall automatically become invalid upon the expiry of its validity period, and the enterprise shall be deemed to have voluntarily given up its rights. Article 23 The procedures for applying for renewal, accepting applications, examining them, and approving the issuance of certificates shall be in accordance with the provisions in Chapters 2 to 5 of these procedures. Article 24 For products subject to type testing, during the renewal review, if there have been no changes in the applicable standards, materials, structural design, or operating conditions of such products, the type testing may be waived. Article 25: For manufacturing enterprises whose review concludes that they do not meet the conditions for reissuance of certificates, the safety supervision agency shall report to the certifying authority and then issue a denial notice to the applying entity. And it allows for a separate application for a license at a lower level than the original manufacturing level. Chapter 6 Procedures for Cancellation, Suspension, and Revocation of Licenses Article 26 When an enterprise ceases to manufacture boiler and pressure vessel products due to reasons such as bankruptcy or change in business scope, it shall return its Manufacturing License to the issuing authority to proceed with cancellation. Article 27: When ordering a certified manufacturing enterprise to make corrections in accordance with the Administrative Provisions, the issuing authority shall notify the manufacturing enterprise in writing, specifying the contents and deadline for such corrections. Article 28: When suspending the use of the Manufacturing License for certified manufacturing enterprises in accordance with the Administrative Measures, the licensing authority shall notify the manufacturing enterprise in writing, stating the reasons for the suspension, the duration of the suspension, and the requirements for the enterprise to make corrections. Article 29: When revoking a Manufacturing License in accordance with the Administrative Measures for licensed manufacturing enterprises, the licensing authority shall notify the manufacturing enterprise in writing, stating the reasons for the revocation of the Manufacturing License. Manufacturing enterprises shall return the Manufacturing License to the issuing authority. Chapter VII Supplementary Provisions Article 30 These procedures shall be interpreted by the **General Administration of Quality Supervision, Inspection and Quarantine. Article 31 These procedures shall come into force as of January 1, 2004. Reference: http://www.jdzzj.gov.cn/zjxw/html/2004/11/20041110151356-1.htm
Reply #32009-10-23
This post was last edited by Zhejiang Alang on 2010-10-27 at 15:24. I specialize in obtaining certification for pressure vessels; based on your current situation, my personal advice is as follows: 1. If it’s a low-pressure, simple pressure vessel, it is recommended to obtain a manufacturing qualification certificate for Class D1 simple pressure vessels. In this case, there is no need to set up a flaw detection laboratory – only blast testing is required, which makes the process simpler. II. If it is not a simple pressure vessel, it is recommended to use Class D1/D2. As for how to determine this, a brief overview of the requirements is as follows: 1. Establish a qualified inspection room and obtain environmental protection certifications, that is, apply for a radiation safety license ; 2. Contact the welder examination committee and organize more than 6 welders with extensive welding experience to take exams in shielded metal arc welding, gas tungsten arc welding, carbon dioxide gas shielded welding, and submerged arc automatic welding, in order to obtain welder qualification certificates (the list of examination subjects will be determined based on the company’s product requirements). 3. Establish a summary table of qualified certified welders in the company, as well as records for these certified welders. 4. Establish a primary weld material warehouse, a secondary weld material warehouse, and a dedicated storage area for the welding laboratory (the required equipment will be listed separately based on the company’s specific conditions); maintain records of the weld material inventory. The warehouse manager shall record the relative humidity in the primary weld material warehouse on a daily basis, and keep track of the baking and temperature control processes for electrodes and fluxes in the secondary weld material warehouse. 5. Formulate management regulations for the primary weld material warehouse, the secondary weld material warehouse, and the welding laboratory, and post them on the walls. 6. Prepare welding procedure qualifications based on the company’s products, and establish a summary table of the company’s welding procedure qualification items. 7. The requirements for equipment needed to obtain certification for manufacturing Class D pressure vessels state that compliance with production requirements is necessary, but these specifications are rather vague. Generally, the following should be considered: a. The crane used in the main workshop should ideally have a capacity of over 5 tons; b. The thickness that can be rolled by the sheet rolling machine should be at least 12 mm. If both stainless steel and carbon steel are to be processed, two such machines are required; c. For welding, it is sufficient to have a sufficient number of DC and TIG welders; one welding laboratory is also required; d. At least one submerged arc welding machine is necessary; e. As for roller frames, plasma cutters, etc., any appropriate number will suffice; f. There are no mandatory requirements regarding other precision machining equipment such as sheet cutting machines, lathes, milling machines, and grinders, but having a few of them would be useful. . . . . . . . . . Since the process of obtaining certification involves many complex tasks, in addition to requiring technical expertise that is comprehensive, it also demands organizational skills and the ability to express ideas in writing. I will not go into detail here; those who need advice can contact me directly. I hold a bachelor’s degree in Chemical Equipment and Machinery from a 211 Project university and hold the title of engineer. I have long been involved in the design, manufacturing processes, welding techniques, and quality assurance work related to pressure vessels. I am familiar with the quality assurance systems for pressure vessels, and in particular, I have extensive experience in the process of obtaining certification for pressure vessel manufacturing – from setting up inspection rooms and applying for environmental permits to coordinating with expert teams for on-site evaluations at companies. I welcome inquiries from individuals and other companies involved in pressure vessel manufacturing. Contact details: 1. Engineer Wu, 135 8841 9760 / 138 1603 5040; 2. QQ: 894373799

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