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Who has any materials on the management of chemical engineering teams?

2009-08-18View Original

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Who has any materials on \"Advanced Innovation Management in Chemical Enterprise Teams, Operation Safety Control, and Skill Training for Positions\"? Please share them, thanks
Reply #22009-08-18
Team Position Responsibility Management System: The acetylene production section is divided into five positions. To clarify the responsibilities of employees in each position, rational and scientific division of labor and cooperation are implemented; To improve work efficiency and motivate employees, the \"Post Responsibility Management System for Acetylene Section\" has been established. I. General Provisions: 1. The shift leader must comply with the arrangements of the work section and coordinate the efforts of his/her team to carry out all production tasks. 2. The personnel on duty must, under the leadership of the shift supervisor, show a strong sense of responsibility and pay close attention to the production processes during their shift, while also understanding and keeping track of the progress of the tasks involved in their specific role. 3. It is necessary to strictly abide by all rules, regulations, and management provisions, follow the operating procedures, and it is not allowed to violate rules or discipline or act on one’s own. 4. It is necessary to meet the work requirements of this position; while performing one’s own duties properly, it is also important to strengthen close cooperation and communication among different positions. One should consider the overall situation and actively foster a spirit of teamwork. 5. It is necessary to uphold a high standard of professional ethics, reflect the actual production conditions in a truthful manner, and fill in the original records for one’s position promptly and accurately; fraud or arbitrary filling out of records is not allowed. 6. It is necessary to promptly identify and resolve various faults in production in order to create favorable conditions for the next shift, as well as to request assistance and report on work in a timely manner. II. Specific Provisions: (I) Responsibilities of the team leader: 1. Responsible for implementing the work guidelines and tasks assigned by the workshop, and formulating the production goals as well as specific plans and measures for the team ; Assist the section leader in formulating post responsibility systems ; Organize production in a rational manner based on established quotas and standards, to ensure that team production tasks are completed on time, with high quality, and in the required quantities. 2. Responsible for implementing various technical management systems, enforcing strict process discipline, and ensuring proper control over all process parameters. 3. Responsible for implementing the team’s safety production responsibilities and ensuring proper safety training for the team members ; Regularly inspect safety, fire protection, and labor protection facilities to ensure they are in good condition ; Strictly follow safety operating procedures and use personal protective equipment correctly ; Stop illegal operations and resist unlawful commands. 4. Responsible for leading the economic accounting of the team, breaking down and implementing various economic targets, organizing analyses of economic activities, and striving to reduce costs and improve economic efficiency. 5. Responsible for implementing various management systems for equipment maintenance, ensuring that the equipment remains in good condition; helping operators at all positions to achieve the ‘four understandings and three skills’; promoting civilized production practices; and actively adopting organized management methods. 6. Be responsible for the proper use and recording of maintenance materials and daily consumables, and strive to achieve energy savings and reduced consumption. 7. Responsible for assessing team members based on economic responsibility systems, as well as determining rewards and punishments. Complete the performance evaluations for team members at the end of the month. 8. Responsible for understanding and keeping track of the mental state of team members, addressing any issues that arise and providing reports thereon, in order to fully motivate their enthusiasm and initiative in working. (II) Responsibilities of the crushing position: 1. Responsible for implementing various instructions given by the shift leader as well as the specific procedures for safe production. 2. Responsible for monitoring the unloading process of calcium carbide trucks, to ensure that no red-hot or damp calcium carbide is brought into storage ; Identify any actions that may result in the loss of the company’s interests, such as the inclusion of unauthorized items, and take measures to prevent such occurrences while reporting them accordingly. 3. Responsible for the maintenance of the calcium carbide crushing machine, 1# high-inclination belt, reversible conveyor, and 1# belt conveyor. 4. Responsible for equipment inspection and particle size monitoring during the rough crushing of calcium carbide. 5. Responsible for monitoring the material levels in the calcium carbide steel silos and cement silos, as well as for managing and adjusting the nitrogen filling results, to ensure safe production. 6. Responsible for the maintenance of the 2# belt conveyor, 2# high-inclination belt conveyor, fine crushing machine, and linear vibrating screen used for the fine crushing of calcium carbide. 7. Responsible for equipment inspections during fine crushing and the lubrication management of all moving equipment. 8. Responsible for the inspection, maintenance, and lubrication management of five fans and five dust removal boxes. 9. Responsible for overseeing migrant workers who are engaged in fine crushing work, ensuring that they abide by labor and production discipline, and safeguarding their personal safety. 10. Responsible for the equipment hygiene and area cleanliness in the crushing station. 11. Responsible for supplying calcium carbide of appropriate particle size to the reaction units for use in the feeding process of the generators. (III) Responsibilities of the control position: 1. Responsible for implementing various instructions given by the team leader as well as the specific procedures for safe production. 2. Responsible for feeding and preparing materials for the generator, as well as for shaking the materials inside the generator; also responsible for monitoring the liquid level, pressure, and temperature of the generator to ensure they remain within the specified operational parameters. 3. Be responsible for monitoring the liquid levels, temperatures, and pressures of the water scrubbers, cooling towers, 1# purification tower, 2# purification tower, and neutralization tower in the cleaning system to ensure they remain within the specified operational ranges. 4. Responsible for monitoring the liquid levels in the hypochlorite preparation tank, dilute alkali preparation tank, hypochlorite surge tank, dilute alkali surge tank, concentrated alkali tank, and concentrated hypochlorite tank, as well as the pressure in the chlorine buffer tank. 5. If any changes are detected in the above process steps, the on-site operators should be notified promptly to take action. 6. Responsible for adjusting the opening degree of the reflux valve on the acetylene main pipe to ensure that the pressure of the acetylene gas supplied to the synthesis section remains stable without any fluctuations. 7. Be responsible for ensuring that the liquid level in the gas-liquid separators of the 1#, 2#, and 3# water ring compressors remains within the specified range. 8. Be responsible for monitoring to ensure that the liquid level in tank B for defective sodium is neither too low nor too high, and that the liquid level in the power plant’s wastewater tank is neither too low nor too high. 9. Responsible for making and receiving calls as well as coordinating communications, and ensuring proper transmission of information up and down the hierarchy. 10. Be responsible for keeping the control room clean, and ensuring that all control cabinets and work surfaces are tidy and clean. 11. Closely coordinate with the production and purification units to ensure that the acetylene gas tank remains within the specified operational parameters, thereby providing a stable supply of gas to the synthesis section. (IV) Responsibilities of the position: 1. Responsible for implementing various instructions given by the team leader as well as the specific procedures for safe production. 2. Responsible for the material dropping operations in the generator’s lower and upper storage hoppers to ensure safe and stable production. 3. Responsible for the slag discharge operation of the generator, ensuring smooth flow of flushing water to all parts of the generator as well as proper overflow. 4. Responsible for ensuring that the upper and lower valves of the generator function properly and that there are no leaks in the cylinders. 5. Responsible for maintaining the proper operation of the slurry transfer pump to ensure smooth and stable slurry transfer. 6. Responsible for inspecting the normal operation of all mechanical and electrical equipment in the system, as well as for detecting and resolving minor faults ; Ensure proper lubrication and monitoring of moving equipment. 7. Maintain close coordination with the control and monitoring teams to ensure that the acetylene gas tank remains within the specified operational parameters, thereby providing a solid foundation for supplying gas to the synthesis process in the next stage. (5) Responsibilities of the cleanroom position: 1. Responsible for implementing various instructions given by the team leader as well as the specific procedures for safe production. 2. Be responsible for monitoring the liquid level, temperature, and pressure of the wash tower, cooling tower, #1 purification tower, #2 purification tower, and neutralization tower to ensure they remain within the specified operational ranges. 3. Be responsible for monitoring the liquid levels in the hypochlorite preparation tank, dilute alkali preparation tank, hypochlorite surge tank, dilute alkali surge tank, concentrated alkali tank, chlorine buffer tank, and concentrated hypochlorite tank, and take prompt action in case of any abnormalities. 4. Responsible for the cleaning and alkali replacement operations of the neutralization tower. 5. Responsible for the operation and monitoring of hyposodium preparation using a venturi system, to ensure that the acetylene purity is free from sulfur and phosphorus. 6. Responsible for draining the wastewater from the acetylene cooler, as well as the condensate from the acetylene main pipes leading to the synthesis unit and the gas holder; also responsible for clearing the condensate from all the acetylene main pipes in the equipment room. 7. Responsible for the inspection and monitoring of the generator feed water pump, hypochlorite pump, and alkali pump, as well as for ensuring proper lubrication and cleaning. 8. Responsible for monitoring the liquid levels in the waste sodium pool and tank B to ensure they are neither empty nor overflowing, as well as for the operation and maintenance of the waste sodium pump and the power plant wastewater pump. 9. Be responsible for ensuring that all steam traps in the purification system are functioning properly, without leaks or blockages. 10. Responsible for the inspection and maintenance of all moving and stationary equipment in the pure zone, ensuring no leaks occur, as well as managing the lubrication of the equipment. 11. Closely connected to the control post, it is responsible for supplying the synthesis section with acetylene gas of appropriate purity and stable pressure.

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