Process Production Management

This is quite difficult! ` Go to Baidu first after you’re ready! ~

It’s a bit like equipment defect management; you can use the tables related to equipment defect management as a model. Search for device management on this forum and study it carefully*

Production process management is primarily used for the collection, processing, transmission, and storage of information related to the start-up and shutdown of production units, the compliance of these units with standards, production processes, temporary process sheets, and temporary standards. It also provides data on production processes for the decision-support layer, thereby enabling true sharing of enterprise data. 　　1. Management of production technical documents 　　Handle tasks related to the management of consumption and compliance standards throughout the device production process. This section mainly includes the following functions: materials, energy consumption ； Consumption of water, steam, etc ； Device compliance status ； Technical score ； Technical summary. 　　2. Process Data Management 　　Carry out tasks related to the management of device operations. This section mainly includes the following functions: process conditions and production workflow. 　　3. Management of plant startup and shutdown plans 　　Handle the management of plant startup and shutdown plans, etc. This section mainly includes the following functions: application for start-up and shutdown plans ； Approval of start-up and shutdown plans ； Historical records of plant startup and shutdown plans. 　　4. Management of temporary processes and standards 　　Handle the management of temporary processes, temporary standards, etc. This section mainly includes the following functions: preparation of temporary process cards ； Application for temporary standard ； Approval of temporary standards. 　　5. Statistical Report Management 　　Handle the management of production process statistics and reports. This section mainly includes the following functions: Technical Monthly Report ； Monthly Report on Device Operation Data ； Quarterly Report on Equipment Operation Data ； Annual Report on Equipment Operation Data ； Device Compliance Data Sheet ； Monthly Energy Report. 　　6. Comprehensive Query Management 　　Facilitate the data queries conducted by the production process management department regarding other relevant departments. This section includes the following functions: early morning scheduling, production scheduling ； Planned statistical report ； Quality inspection report ； Daily quality report, morning report on distillate quality, distillate qualification rate ； Quality testing data ； Device leakage rate, equipment integrity rate, and instrument three-rates ； Device sewage discharge compliance rate, oil content in wastewater ； Table of key financial indicators. 　　7. B/S Query 　　Retrieve data on production process management based on the query criteria entered by the user. This includes data such as production technical documents, production process parameters, plans for starting up and shutting down facilities, temporary processes, temporary standards, and reports. 　　8. System Information Management 　　Processes various coded data and related basic data that support the production process management system.

Thank you for the answer from the 4th floor; it was of great help to me!

I am also a process engineer; my daily tasks include reviewing consumption reports and process parameters. Those with abnormal production, after being operational for a long time, can be detected in the reports. You can go ask the statistician; if those parameters exceed the limits, then it’s clear there’s a problem.

The operators can be gathered for a discussion session to discuss past abnormal situations, accidents, and the methods used to handle them, and then these can be compiled into statistics based on certain categories. Just a thought – if it’s a new factory, then it makes no sense: lol

If there were a PI system, everything would be much easier, haha. 7# dimerize

PI, or Process Information System, allows you to monitor the parameters that are important to keep an eye on. In the event of a malfunction, it makes it possible to identify the cause promptly; equipment instruments, as well as various other factors, can all be tracked. 8# nathancsa