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The anti-surge valve of the syngas compressor in our plant opened automatically, resulting in overpressure at the inlet of the unit; there is no flow of purified syngas. What could be the cause of this?
It’s either a programming error or the flow rate of the unit is too low, causing it to open automatically
It’s either a programming error or the flow rate supplied by the crew is too low. Automatic activation of fstiger – posted on 2009-11-1 09:27. Our gas flow rate is at 90% of the maximum capacity, so there’s no issue with the gas flow. We don’t understand anything about programming issues; could you please give us some advice?
Original poster, since there’s no issue with the operating conditions, check the instruments.
Anti-surge valves are usually air-operated valves, that is, FO, meaning fail-open! If there is no issue with the process, then it’s a problem with the instrumentation; there are several possible causes: the solenoid valve loses power, either due to an interlock action or a problem with the solenoid valve’s wiring. The air supply is interrupted – check the instrumentation air supply lines. There is a fault with the valve positioner of the control valve. ......
Agree with the opinion above; if there’s no issue with the process, low-flow self-protection should not occur. It’s likely a problem with the instruments. Check the instrument air supply lines, as well as the positioners and other related components. I’m not familiar with instruments – please have someone who knows more answer this