Identification of major and serious accident hazards

Article 7 A production or operation unit of hazardous chemicals shall be considered to have a major accident hazard if it falls under any of the following circumstances: (1) The safety distances between production facilities with Class A or B fire hazards and those that generate toxic or harmful gases, as well as storage facilities such as warehouses and tank farms, and surrounding residential areas, densely populated zones, roads outside the facility, and the production and storage facilities of adjacent industrial and mining enterprises, do not meet the requirements of relevant standards and regulations. (II) The safety distances between production facilities, storage installations, auxiliary production equipment, utility systems, transportation and loading/unloading facilities, power lines, office and living areas, etc., do not meet the relevant standard and regulatory requirements. (III) The hazardous chemicals production workshops, storage warehouses, and employee dormitories are located in the same building, or the safety distance from the employee dormitories does not meet the requirements of relevant standards and regulations. (IV) Setting up rest rooms and offices that are not directly necessary for production in Class A and B factories where there is a risk of fire or explosion, as well as in workplaces with toxic or hazardous conditions. (5) Using processes and equipment that are explicitly banned or phased out due to posing risks to production safety. (6) Failing to install combustible gas monitoring and alarm devices as required in the areas of process units and storage and transportation facilities used for the production or use of Class A gases or Class A and B A liquids ； In areas where process units and storage and transportation facilities for producing or using toxic gases are located, toxic gas monitoring and alarm devices have not been installed as required. (7) Workplaces involving flammable, explosive, and toxic substances that fail to have ventilation facilities installed as required ； Failing to install the necessary automatic alarm and safety interlock devices in accordance with regulations and production process requirements. (8) The fire resistance rating, pressure relief area, and safe evacuation measures of the buildings and structures do not meet the relevant standard and regulatory requirements ； The fire resistance rating, fire compartments, and safety evacuation measures of the warehouse do not meet the relevant standards and requirements. (IX) The storage of hazardous chemicals does not comply with the requirements specified in the \"General Rules for the Storage of Commonly Used Chemical Hazards\" (GB15603) and other relevant regulations. Including: 1. Hazardous materials that can catch fire, explode, or undergo chemical reactions when exposed to heat, fire, or moisture, thereby producing toxic gases, when stored outdoors ； or stored in damp buildings prone to water accumulation ； 2. Compressed gases and liquefied gases are stored without being separated from **substances, oxidizing agents, flammable materials, self-igniting materials, and corrosive substances ； 3. Flammable gases stored together with oxidizing gases and highly toxic gases ； 4. Oxidizing gas oxygen stored in mixture with oily substances ； 5. Flammable liquids, moisture-sensitive flammable materials, and flammable solids stored in combination with oxidizers ； 6. Reducing oxidizers are not stored separately. (10) The liquid storage areas for Class A and Class B liquids fail to have fire dikes installed in accordance with the prescribed requirements, or the capacity, height, strength of these fire dikes, as well as the distance between them and the storage tanks, do not meet the relevant standards and requirements ； The layout of the tank farm (total capacity of the tank farm, distance between tanks, number of rows of tanks, spacing between tank rows, etc.) does not meet the relevant standards and requirements ； The dedicated pumps (or pump houses) in the tank farm are located within the fire dike, or the safety distance between the dedicated pumps (or pump houses) and the loading/unloading facilities and the tank farm does not meet the requirements of relevant standards and regulations. (11) Fixed-roof tanks for Class A B and Class B liquids that are not equipped with flame arresters and vent valves as required ； For Class A B and Class B liquids, the unloading (liquid inlet) is done by splashing, or the length of the liquid inlet pipe reaching the bottom of the tank is insufficient. (12) Absorption and destruction measures in case of no leaks in the areas for the production, storage, loading, and unloading of liquid ammonia and liquid chlorine ； Liquid ammonia and liquid chlorine storage tanks that are not equipped with level gauges, pressure gauges, and safety valves as required ； Those loading and unloading pipelines between liquid ammonia and liquid chlorine storage tanks and tank trucks that are not equipped with check valves and emergency shut-off valves ； The filling and loading equipment for liquid ammonia and liquid chlorine is not equipped with overfill prevention devices as required ； The loading and unloading hoses for liquid ammonia and liquid chlorine are not equipped as required, nor are they regularly inspected and replaced ； Storage tanks for highly corrosive substances such as sulfuric acid and nitric acid do not have protective dikes installed as required. (13) Special equipment such as pressure vessels, pressure pipelines, and boilers have not obtained the required use registration certificates ； Those that have not been inspected after the expiration date or have not been maintained (shut down) in accordance with the inspection requirements. (14) Pressure gauges and safety valves on pressure vessels, pressure pipelines, and boilers have not been inspected within the required time frame, and the explosion-proof membranes have not been replaced regularly. (15) Using special equipment such as pressure vessels and boilers, as well as safety accessories, that have been illegally manufactured. (16) Electrical installations (motors, lighting fixtures, switches, etc.) in areas with explosion and fire hazards are not explosion-proof, or their explosion-proof rating (category, class, group) as well as the wiring method do not meet the relevant standards and requirements. (17) The electrical equipment in production auxiliary rooms such as control rooms, power distribution rooms, laboratories, workshop offices, and changing rooms within areas at risk of explosion and fire does not meet the explosion-proof requirements. (18) The buildings, warehouses, equipment, and facilities in the areas for flammable and explosive production as well as in the storage and handling areas do not have lightning protection systems installed as required, or they have not been inspected according to regulations and do not meet the required standards. (19) Equipment, pipelines, and other facilities in flammable and explosive areas are not equipped with static grounding systems as required ； Motor vehicle tankers, railway tank cars, and loading/unloading platforms lack dedicated static electricity grounding wires, or have not been tested as required to ensure they meet the specifications. (20) Those that have not installed fire suppression systems such as water, foam, or steam as required ； Those that are not equipped with dual fire protection power supplies as required by standards ； The configuration of fire water tanks, fire pumps, fire piping systems, and fire hydrants does not meet the specified requirements. (21) In the production unit area, tank farm, and warehouses, a fixed (or semi-fixed) water (or foam) spray fire extinguishing system is not installed as required, or small fire extinguishing equipment is not provided as mandated; or the type, quantity, and installation method of such fire extinguishing equipment do not meet the relevant standards and requirements. (22) The fire roads within the factory area (circumferential passages or turning areas, road width, clear height, turning radius) do not meet the relevant standard and regulatory requirements. (23) There are other dangerous and harmful factors that may lead to major accidents. Article 8 A production or operation unit of hazardous chemicals shall be considered to have an extremely serious accident hazard if it falls under any of the following circumstances: (1) The production facilities for manufacturing or using highly toxic substances such as phosgene and hydrogen cyanide (in gaseous or vapor form) do not maintain a safety distance from surrounding residential areas, crowded places, and major roads outside the facility that meets the relevant standards and requirements. (II) Tank areas for toxic substances such as liquid ammonia and liquid chlorine that constitute major hazard sources, tank areas for liquefied hydrocarbons, tank areas for flammable liquids of Class A, as well as high-pressure equipment with a pressure of 10 Mpa or more (using flammable, explosive, or toxic substances as the medium), fail to meet the relevant standard and regulatory requirements regarding the safety distance from surrounding residential areas, crowded places, and main roads outside the facility. (III) Storage tanks for liquid ammonia, liquid chlorine, and liquefied hydrocarbons that constitute major hazard sources, as well as high-pressure equipment with a pressure of 10 Mpa or higher (using flammable, explosive, or toxic substances), that have not obtained the required usage registration certificates, have not been inspected within the specified time frame, or have failed inspection. (IV) Tank areas for toxic substances such as liquid ammonia and liquid chlorine that constitute major hazard sources, tank areas for liquefied hydrocarbons, tank areas for flammable liquids of Class A, as well as high-pressure equipment (with flammable, explosive, or toxic substances as the medium) at a pressure of 10 Mpa or higher, fail to have lightning and static electricity protection facilities installed as required, or fail to undergo regular inspections as mandated and pass such inspections. (5) There are other dangerous and harmful factors that may lead to a major accident.

Is there a full text version? We encountered some of this content during our National Day inspections; the rules are fixed, but it’s important to conduct a detailed analysis by taking into account the actual situation on site

Our Safety and Environment Department conducts hazard inspections once a month; minor hazards that do not affect production are addressed immediately, while those more serious that could cause shutdowns are dealt with at a later time. The basis is the company’s established “dual foundation” assessment system.

Our company conducts safety inspections once a week, and once potential hazards are identified, we assign specific personnel, set a deadline, and determine the necessary measures to address them.

I. System for Identifying Potential Hazards in Production Safety Incidents 1. Shift workers shall conduct regular inspections of the high- and low-voltage equipment that is in operation. During these inspections, they must observe carefully and analyze thoroughly; when any abnormalities are detected, they shall take appropriate action in accordance with the relevant regulations and keep records of such incidents. Report significant abnormalities to higher authorities or relevant departments. 2. The insulated parts of high-voltage electrical equipment that are in operation should be regarded as live parts and must not be touched directly. Electrical equipment that is powered off should also be considered live until a ground wire has been installed. 3. When inspecting high-voltage equipment, the personnel on duty must not engage in any other tasks, must not remove or step over barriers, and must maintain the specified safety distance from the live equipment (for voltages below 1 KV, this distance should be at least 0.1 M when no barrier is present; for voltages between 1 and 10 KV, it should be at least 0.35 M when a barrier is present, and at most 0.7 M when no barrier is present). 4. In the event of a grounding fault in high-voltage equipment, the safe distance between people and the ground: it should be greater than 4 meters indoors ； It should be greater than 8M outdoors; those entering this range must wear high-voltage insulating boots, and high-voltage insulating gloves must be worn when touching the equipment’s casing and framework with their hands. 5. When inspecting the equipment and entering or leaving the equipment room, make sure to close the door at all times. 6. Check that the heating system in the substation (transformer station) has no leaks of water or air. 7. Check that the doors and windows in the substation are intact and operate smoothly. 8. Check that the normal and emergency lighting in the substation is in good condition and complete. 9. Check that the fire-fighting equipment in the substation (transformer station) is complete, has normal pressure, is in sufficient quantity, and is properly positioned. 10. During the trial operation of equipment that has been put into service after operation or major repair, as well as during the initial phase (usually 72 hours), inspections should be carried out more frequently. Only after it is confirmed that there are no abnormalities can regular inspection schedules be followed. 11. Surveillance should be intensified in the presence of serious defects and when the transformer is operating under overload conditions. 12. During sudden temperature changes and hot seasons, inspections should be intensified. 13. Special inspections should be carried out after lightning activities during the thunderstorm season. 14. Strengthen inspections during important events or periods of peak load. II. Daily Equipment Maintenance Management System 1. When a malfunction occurs in the equipment of a using department, a “Maintenance Request Form” must be filled out, signed by the department head, and submitted to the Engineering Department. 2. Upon receiving the notification, the supervisor of the Engineering Department or the on-duty staff shall immediately record the time of receiving the order in the \"Daily Maintenance Work Log\", arrange for the appropriate personnel to handle the issue as soon as possible depending on the urgency of the incident, and record the time at which the task was assigned in the log. 3. Once the maintenance work is completed, the person responsible for it shall fill in the relevant details on the \"Maintenance Notice\", have it approved and signed by the supervisor of the department using the equipment, and then return the notice to the Engineering Department. 4. The Engineering Department records the completion time of repairs in the repair order, promptly documents the details of the repairs in the order, and checks the quantity of materials used as recorded. 5. Hang the processed “Maintenance Request Forms” on the wall, categorized by department. 6. For emergency equipment repairs, the supervisor of the department using the equipment shall notify the engineering department by phone; the on-duty staff will dispatch personnel to carry out the repairs, and at the same time the using department shall submit a \"Repair Notice\". The on-duty staff will then complete all relevant records, with the rest of the procedures remaining unchanged. 7. If the Engineering Department is unable to carry out repairs within two days after receiving the request, the on-duty supervisor is responsible for noting the reason in the logbook; if business operations are affected, special measures must be taken to carry out the repairs as soon as possible. III. Safety and Fire Prevention Management System of the Engineering Department 1. All employees must enhance their awareness of safety precautions, comply with the safety management systems established by the company, and work together with the security department to ensure the safety of all systems within the company. 2. Personnel in each position must remain at their posts; in the event of an accident or any suspicious situation, they must handle it promptly, report it, and ensure that the scene is preserved. 3. Without the approval of the engineering department’s management, outsiders (including those on visits for learning purposes, visiting relatives and friends, or for construction work) are prohibited from entering the electrical room, elevator machine room, and pump room. Those who are approved to enter must go through registration procedures, which are to be carried out by the on-duty supervisor and the person in charge of duty. 4. Unrelated personnel of the company are prohibited from entering. If entry is necessary for work purposes, permission must be obtained from the on-duty staff, and they must voluntarily undergo inspection. It is strictly forbidden to bring back embers or flammable items. Open-flame operations are strictly prohibited in the gas cylinder area. 5. In addition to ensuring the safe operation of the equipment, personnel on duty for each position are required to conduct safety inspections within their respective machine rooms; managers at all levels must also carry out regular safety inspections of their areas of responsibility. If any safety hazards are identified, they should be rectified promptly. 6. Keys to various machine rooms must not be made arbitrarily; the doors and windows of these machine rooms as well as the work areas of the teams must be locked when no one is present. The personnel on duty are responsible for checking the covers of each water tank; unauthorized persons are not allowed to use the keys. Apart from the personnel on duty, opening them requires approval from the head of the engineering department. 7. Tools and materials of each team must be under the supervision of a designated person. When taking tools or materials out of the company, approval from the department head is required, along with an indication of the reason for use; meanwhile, the on-duty security staff must keep a record of this. 8. Smoking should be prohibited for staff in all areas of the business premises or the engineering department. 9. When flammable materials are used in maintenance work, open flames are prohibited at the construction site, and fire extinguishing equipment must be available there. No work teams shall store flammable fuels; if an open flame is needed, only a small amount should be kept. 10. When hot work is required, a hot work permit must be obtained before proceeding with the work. Flammable materials at the construction site must be removed prior to starting the work, and after completion, a thorough inspection must be carried out to ensure that no remaining embers are present before leaving the site. IV. Lighting Inspection Management System 1. At the start of each shift, the shift leader assigns a maintenance worker to check the lighting fixtures, fill out the inspection form accordingly, and replace any faulty fixtures promptly. 2. Assign someone from the middle shift each day to inspect and replace the lights according to the schedule and details specified in the light inspection form, and to fill out the form accordingly. 3. Every night, the middle shift is responsible for inspecting and replacing the lighting in the business area, and filling out the inspection form accordingly. V. Equipment Safety Inspection System 1. Every year, in conjunction with the respective floors, a comprehensive inspection of the electrical equipment in all departments is carried out, including: distribution boxes and junction boxes, lighting fixtures and their switches, as well as room plugs and sockets. 2. For the electrical equipment in restaurant kitchens and staff kitchens, in addition to the monthly maintenance to be carried out by the responsible persons as specified in the division of responsibilities system, a maintenance team arranges two safety inspections per year. These inspections include checking whether switches, sockets, and the wiring of the equipment are secure, whether the ground protection wires are reliable, whether the wiring is intact, whether the leakage circuit breakers are functioning properly, and whether there is any exposed wiring. 3. Check the hanging tea lights and combined tea light fixtures on a quarterly basis to ensure that the lamps and crystal elements are secure and reliable. 4. Check the distribution cabinets in each power distribution room every six months to ensure that the wiring is secure and that the leakage circuit breakers are functioning properly; at the same time, take measures to prevent dust, moisture, and rodents. VI. Electrical Safety Inspection and Management System 1. Strictly comply with the operating procedure guidelines and the power outage maintenance system. 2. Content of the operating procedures table: (1) The switches and disconnectors should be opened and closed. (2) Check the position of the switch and disconnect switch. (3) Check whether the grounding wire has been removed, and check the load distribution. (4) Install and remove grounding wires. (5) Install or remove fuses in the control circuit or voltage transformer circuit, switch the protection circuit, and check to confirm that there is no voltage. 3. When cleaning and maintaining the generator and its auxiliary equipment, it is necessary to turn off the generator’s “function selection” switch, and restore it to normal operation once the work is completed. 4. When performing maintenance work inside the high-voltage chamber, at least two people should work together, and the capacitors and cables must be fully discharged before and after testing or maintenance. 5. Accident handling: (1) When the transformer early warning signal activates, the cause should be identified promptly, and the superior authorities should be informed immediately. (2) When the low-voltage main switch trips, first disconnect the branch switches, check for any abnormalities, attempt to restart the main switch, and then try restarting each branch switch. (3) When the oil switch is leaking oil severely, the load on the low-voltage side must be disconnected before the switch can be tripped. (4) When the capacitive switch trips automatically, it should be taken out of service. After inspection, it can be sent for trial only if no abnormalities are found. 6. Accident handling and single operations of switching on and off switches should be recorded in the operation logbook and operation diary. 7. The operation of turning off power supply must be carried out in the order from low voltage to high voltage, and from branch switches to main switches. The sequence for closing is the opposite; be sure to avoid pulling the switch while it is under load. 8. The operator and supervisor shall verify the filled-in operation items against the schematic diagram or wiring diagram, and they must be reviewed and signed by the person in charge on duty. 9. Before operating, verify the equipment’s name, number, and location; during operation, strictly adhere to the supervision system. A record must be made after each operation is completed; once all operations are finished, a review should be conducted and the wiring diagram corrected. 10. When closing the electric switch, pay attention to the changes in the ammeter. 11. When deactivating a voltage transformer, relevant under-voltage protection and kilowatt-hour calculation should be taken into account. 12. When two or more circuits are in use simultaneously and the load is transferred to one circuit, care should be taken to switch the corresponding silicon rectifier power supply. VII. Kitchen Fire Prevention Inspection System 1. Strictly abide by operating procedures. 2. Before starting work, Wan Yu should extinguish all sources of fire, close all oil and gas valves tightly, and conduct a thorough inspection to ensure there are no leaks of oil or gas. If any leaks are detected, the duty personnel in the engineering department should be notified immediately to handle the situation. 3. Keep the working environment clean, remove various oils from the workbench, and clean the range hood regularly. 4. Employees are strictly prohibited from smoking at work. 5. In case of a fire, use a fire extinguisher that is readily available to put out the fire, and make sure to turn off the relevant oil and gas valves. VIII. Fire Prevention Management Inspection System for Kitchens and Restaurants 1. Do not add alcohol to an alcohol burner that is already burning. The spare alcohol should not exceed the amount needed for two days, and it must be kept in a designated area in the backup dining room under the care of a specific person; the total amount of spare alcohol is under the responsibility of the warehouse manager. 2. When using a liquefied gas operation vehicle, it is essential to strictly follow the safety operating procedures. Before use, check the gas delivery hoses and cylinders; if any leakage is detected, stop using the vehicle and inform the personnel at the liquefied gas station to handle the issue. When a fire broke out in the restaurant, immediately push the vehicle outside to a well-ventilated area to deal with it. 3. During business hours, the entrances to each food stall must not be locked to ensure they remain unobstructed. IX. Fire inspection procedures 1. Check the interlocking system of the fire control panel daily, including: sound activation and startup of the water pumps. 2. Inspect the hotel’s fire exits once a week. 3. Inspect the fire pump room system every two weeks. The inspection includes testing the startup of the fire protection system, checking the water level in the makeup tank, and examining the power supply in the distribution cabinet as well as the secondary control system. 4. Check the cleanliness, location, and condition of fire extinguishing equipment once a month, and have the fire extinguishers inspected annually. 5. Inspect emergency lighting and evacuation signs once per quarter. 6. Check the sensitivity of the controller every six months. 7. Check the end discharge valve once every six months to verify the automatic alarm function. 8. Check the water output of the fire pump every six months, and inspect the winter protection measures for fire hydrants every six months. 9. Fill out various inspection records carefully, and any fire safety hazards must be addressed promptly. 10. To prevent problems, if they cannot be resolved in a timely manner, report to the supervisor promptly. It also works together with relevant departments to address the issue; until the risk is eliminated, temporary measures are taken to ensure safety. Education and training: New employees and trainees who are to work in floor services must first receive three levels of safety and production training (i.e., job-specific training, operational training, and safety inspection training) before they can be allowed to take up their operational roles. Employees who change their job roles must undergo safety training again before taking up their new duties (training materials are attached). Personnel engaged in special types of work such as elevator operation, electrical work, welding, vehicle driving, line installation, and work involving flammable and explosive materials must receive specialized safety training. Only after passing strict assessments by the relevant authorities and obtaining the required certification or license can they be allowed to carry out these tasks. Employees in special types of work must receive regular safety training. I. Ideological Education: The company regularly promotes the importance of safe production through positive communications, selects typical accidents for analysis, and provides education on aspects such as the **impact of these accidents, economic losses, and the consequences for individuals affected by them. II. Regulatory Education: Leaders at or above the management level in the company regularly study the relevant documents and regulations issued by higher authorities, as well as the specific rules, systems, and disciplinary provisions in place within the company. III. Safety technology education includes training in production technology, general safety techniques, and specialized safety skills. Its content mainly includes the unit’s safety technology knowledge, health knowledge, fire safety knowledge, and precautions for equipment safety protection ； Electrical safety techniques and shock prevention, first aid knowledge ； Protection against high temperatures, dust, toxic and harmful substances; knowledge on the causes of occupational diseases and their prevention; knowledge related to transportation safety; distribution of protective equipment; and knowledge on its proper management and use. Business safety technology training refers to specialized training in safety knowledge and skills for pressure vessels such as boilers, as well as for special occupations involving electric and gas welding, and work with flammable and explosive materials. IV. Regular publicity and education: Based on the specific circumstances of our company, leaders at or above the management level use various methods such as safety days, pre-shift and post-shift meetings, safety briefings, accident site reviews, and wall posters to carry out publicity efforts.

At the end of each month, our company must submit a report on the hazards identified in various units to the Safety and Environment Department. The items to be checked include the following: I. Safety organization and responsibilities 1. Safety management organizations at all levels within the units. Whether to establish a unit safety management network (safety organization registry). 2. Safety responsibilities. Have the safety responsibilities for each unit and position been established as required? Corresponding record requirements: 2.1 Safety production responsibility systems for units and positions ； 3. Responsibilities for safety and environmental protection goals. 3.1 The Safety and Environmental Protection Target Responsibility Agreement signed between the unit and the company ； 3.2 The “Safety and Environmental Protection Target Responsibility Documents” signed at various levels within the unit” ； 3.3 Employee Safety Commitment Letter. 4. Has the unit established an inspection and assessment system for safety management, and do inspections and assessments take place? II. Safety Management in Direct Operation Processes 1. Training, assessment, and certification requirements for special-type workers, those working with hazardous chemicals, and personnel responsible for overseeing fire use ； 2. Safety in operations such as using fire in production, working at heights, and entering confined spaces ； Whether the work permits for operations involving fire, etc. are filled out in a proper manner, and whether safety measures and supervision measures have been implemented ； 3. The unit’s management of construction contractors and suppliers ； 4. Usage and wearing of personal protective equipment such as safety helmets and safety belts at production, inspection, and maintenance sites ； 5. Unit-level weekly, monthly, and seasonal safety inspections (such as those related to flood and typhoon prevention, heat protection, freezing and condensation prevention, pre-holiday inspections, summer safety inspections, etc.), as well as the closed-loop management process for inspections and corrective actions. III. Production site: 1. The process pipelines, valve assemblies, and drain systems of production units should be in good condition with no leaks. 2. The exposed transmission parts of the machine and pump are equipped with safety guards. 3. The safety accessories for special equipment are complete and in good condition; regular calibration and maintenance are carried out, with complete records kept. 4. The set pressure of the safety valve complies with the design specifications ； The lead seals and nameplates are intact, with clear markings. 5. The isolation valve between the pressure vessel and the safety valve should be fully open and secured with a chain lock or seal; the safety valve and the seal must be in good condition. 6. The static electricity grounding of containers, pipelines, etc. in the production facilities must be in good condition, and the grounding must meet **the standard requirements. 7. Various safety devices such as combustible gas detectors and toxic gas alarms are fully available and in good condition; they are all in use at 100%, installed in accordance with standards, and come with regular calibration records ； Operators must wear portable hydrogen sulfide detection devices as required during inspections. 8. The operators use the appropriate tools and follow the requirements for safe work practices. 9. Whether the safety warning signs, wind vane, alarm systems, flushing facilities, protective equipment and devices installed in places where hazardous chemicals are produced, stored, or used are complete and in good condition. 10. All types of hazardous chemicals on site are arranged in accordance with regulations, equipped with labels and safety information cards. 11. For major hazard sources, implement the “two signs and one box” (major hazard source warning sign, safety awareness card, emergency rescue information box). 12. During production and construction, the work must be supervised by plant personnel, and warning ropes should be set up if necessary. 13. There are no combustible materials or other unsafe items stored randomly at the production facility site. 14. Manholes and gutters should be equipped with covers that remain in good condition. 15. Safety devices such as protective covers for transmission equipment must remain in good condition. 16. The circular fire lanes of the facility, as well as the safety exits and evacuation routes of buildings, must remain unobstructed. IV. Safety Equipment 1. Is there a record kept of the portable gas detectors and explosion-proof lamps provided? 2. Are the appropriate toxic gas detectors and explosion-proof flashlights worn as required during outdoor inspections and operations? 3. Check whether all types of gas detectors are in good condition, and calibrate them every six months as required; ensure that valid calibration labels are attached to the detectors ； Whether the explosion-proof lamp can function properly. 4. Check whether the management records match the actual items on site. V. Personal Protective Equipment 1. Management of personal protective equipment in the organization (planning, requisitioning, distribution, and management). Requirements for relevant records: 1.1 The unit must maintain a written record of employees’ personal protective equipment (registration cards for the issuance and replacement of such equipment) ； 1.2 Records of issuance and distribution of personal protective equipment per unit ； 1.3 Register of special labor protection equipment. 2. Are the appropriate personal protective equipment available on site as required? 3. Whether employees use or wear them correctly as required. VI. Accident Management 1. Establishment and improvement of accident records from the past three years (accident management ledger) ； 2. Assessment and handling of accidents (incentives, penalties, and assessment records for safety work) ； 3. Accident report, “Four Non-Compromises” registration form ； 4. Verification of the “four no-lets-go” principle for accidents. VII. Education and Training 1. Three-level safety education. 1.1 Safety education at levels two and three for new employees and labor workers using such services for the first time ； 1.2 Safety education at levels two and three for employees who are transferred to another position, change jobs, re-engage in work, or return to work after being away from work for more than six months ； 1.3 Secondary training for contractors’ external workers. 2. Team safety education. Carry out ‘team safety activities’ in accordance with the company’s monthly plan (three times per month for teams, once per month for departments), with leaders and safety officers conducting inspections and signing off on them on a monthly basis. The leaders in charge of the safety target responsibility areas and relevant management personnel shall participate in the safety activities for those areas once per quarter. 3. Special safety education. 3.1 Safety training and examinations before the deployment of new equipment, new technologies, and new processes ； 3.2 Safety education and testing prior to major equipment overhauls ； 3.3 Accident case education after an incident occurs 4. Supplementary safety education. 4.1 Special education and training on preventing the hazards of hydrogen sulfide; 5. Training for special operation personnel to renew their certificates. 6. Training for safety management personnel on certificate renewal. VIII. Emergency management: 1. Formulation and distribution of emergency plans. 1.1 Are the emergency plan documents complete and valid? Does the plan cover all the main types of risks faced by the organization? Are the plans updated after any changes to the installations or facilities are made? ； 1.2 Have the plans been distributed to the relevant positions? 1.3 Are the personnel on duty aware of the contents of the emergency plan, as well as the types of hazardous materials and major hazard sources? 2. Emergency supplies management 2.1 List of emergency supplies in the unit, actual quantity of supplies, and their condition. 2.2 Sources for obtaining emergency supplies (timeliness). 3. Emergency plan drills * 3.1 The unit’s emergency plan drill plan, and the actual situation of the drills carried out. 3.2 Review of the emergency response plan: check whether it meets the requirements, and determine whether any issues have been addressed. 4. Whether reviews of the relevant emergency response plans and accident handling procedures are conducted after an accident occurs. IX. Risk assessment and management of potential accident hazards 1. Conduct thorough hazard identification tasks and keep relevant records (list of identified hazards and environmental factors, form for identifying hazards associated with hot work, Job Hazard Analysis (JHA) records, Safety Checklist Analysis (SCL) records, etc.) ； 2. In the event of significant and intolerable risks, control measures should be established and implemented promptly ； 3. Before rectifying the identified potential accident hazards, effective preventive measures must be taken ； 4. For items with potential accident hazards, there must be a rectification plan, a deadline for completion, allocated funds, and designated responsible persons ； 5. Ensure that potential accident hazards are rectified in a timely manner. X. Monitoring and Management of Critical Equipment and Vital Areas 1. Strengthen the safety management and monitoring of critical equipment and vital areas (key areas); establish clear monitoring measures and ensure their implementation ； 2. Complete information available for key devices and critical (important) components ； 3. Ensure proper safety monitoring of key devices and critical areas; record inspection findings promptly, and keep records of any issues that are resolved ； 4. Prepare safety inspection technical reports on a quarterly basis in accordance with the requirements of the Regulations on Safety Management of Critical and Key Parts of Essential Equipment.

This post was last edited by the Logistics Engineer on 2009-11-8 at 11:43. I’m not sure whether everyone’s corrective actions will be carried out in a timely and effective manner. One of the property owners seems to place a high priority on safety; after an explosion occurred somewhere, he immediately hired someone to check whether there were any safety hazards in his installations. Safety hazards have been identified for him, but they haven’t been addressed yet. For example, the level gauge is not sensitive, and employees enter the factory area on motorcycles. The storage tank has exceeded its service life. Wait