This post was last edited by lyhh9024 on 2010-11-13 21:03. How to choose a chemical storage cabinet correctly? Source: www.myequips.com Clicks: 108 Update time: 2010-9-16 19:57:41 http://www.enpac-china.com/Ch/DownView.asp?ID=255&SortID=9 How to choose a chemical storage cabinet properly (chemical storage cabinets)? Today’s industry is confronted with an increasing number of hazardous chemicals; therefore, ensuring their safe storage, reducing the occurrence of fire accidents, and protecting both human life and equipment safety have become urgent issues that need to be addressed. Fires can mercilessly claim lives and destroy property in an instant. Analyses conducted after each factory fire accident have shown that most of these accidents are related to the classification, storage, and handling of flammable and hazardous chemicals in enterprises, and moreover, most such accidents can be prevented. Proper standards for the storage and classification of flammable and hazardous chemicals within a company are crucial. Chemical storage cabinets are used for the proper storage of flammable liquids, combustible liquids, and certain hazardous chemicals including corrosive substances; they are also used to store flammable and combustible oils and fats, pesticides, and similar items. Various facilities such as chemical manufacturing plants, laboratories, and medical institutions use different types of chemicals, and therefore require different safety cabinets for storage. Below are the basic steps and guidelines for selecting a chemical storage cabinet: 1. Consider what chemicals will be stored? Are the chemicals compatible with each other? Should I choose a metal or plastic storage cabinet? The first decision must be whether to choose a storage cabinet made of metal or one made of polyethylene plastic. In most cases, choosing a metal storage cabinet should be a reasonable choice. However, if you need to store polar, corrosive acids or pesticides, you should use polyethylene storage cabinets, as polyethylene has excellent resistance to chemical corrosion. For ease of identification, flammable, combustible, and corrosive liquid chemicals are often stored in different colors: yellow denotes fire-safe cabinets for combustible liquids, red denotes fire-safe cabinets for flammable liquids, blue indicates combustible liquids with low corrosivity, and green is used for storing pesticides and insecticides. http://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542922.jpg http://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542866.jpg http://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542388.jpg http://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542754.jpg 1.1 Commonly stored chemical substances include: 1. Antifreeze; 2. Flammable materials; 3. Corrosive substances; 4. Diesel; 5. Desiccants; 6. Flammable liquids; 7. Fuels (such as gasoline); 8. Hazardous waste; 9. Hydrocarbons such as oils; 10. Medical infectious waste; 11. Engine oil; 12. Oxidizing agents; 13. Paints; 14. Pesticides; 15. Petroleum; 16. Solid waste; 17. Solvents; 18. Used oil; 19. Reactive substances. 1.2 Compatibility among chemicals: Substances that are incompatible with each other must be stored separately, such as potassium permanganate from glycerin, turpentine, alcohol, and propanol ; Sodium cyanide with hydrochloric acid or nitrates ; Perchloric acid and ethanol ; Aluminum powder and persulfuric an ; Chlorates with *ao acid an, antimony sulfide or sulfur ; Anhydrous chromic acid with ethanol, sulfuric acid, or sulfur ; Nitric acid and acetic anhydride ; *AO acid AN and zinc powder ; Barium thiocyanate and sodium nitrate ; Nitric acid and phenanthroline or hydrogen iodide ; Peroxides with magnesium, zinc, or aluminum powder ; Chlorophenates, perchlorates and sulfuric acid ; Yellow phosphorus, also known as phosphorus, with nitric acid, nitrates or chlorates ; **with sulfur ; Magnesium and phosphates ; Oxygen and organic substances or oils ; Fuming nitric acid and nitrogen sulfide ; Bingtong and hydrogen peroxide ; Benzene and perchloric acid ; Hydrogen with chlorine or fluorine ; Ammonia with chlorine or hydrogen chloride, hydrogen sulfide ; Chlorine must be stored separately from acetylene, ethylene, and so on. Chemical hazards with different fire extinguishing methods, such as metallic sodium and nitrocellulose, acetone and calcium carbide, red phosphorus and calcium carbide, ethanol and benzene, sulfur and H-type foaming agents, cannot be stored in the same cabinet. 1.3 Other types of chemical storage cabinets: ENPAC’s roll-up leak-proof chemical drum storage cabinets, leak-proof chemical drum storage shelters, and leak-proof chemical drum storage cabinets can hold 2, 4, or 8 standard 55-gallon drums. Since they are all made of polyethylene material, the entire system exhibits excellent chemical resistance, making it highly suitable for storing large quantities of corrosive or general chemical liquids, especially for outdoor storage. The storage houses for leak-proof chemical drums and the cabinets for storing such drums are equipped with exhaust vents. All storage cabinets can be operated and moved using a forklift. In fact, they are nothing more than mobile warehouses for chemicals or oils, which, when placed in appropriate locations, meet the strict requirements of consumption. http://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542724.jpghttp://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542134.jpghttp://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542978.jpg http://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542471.jpghttp://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542415.jpghttp://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542303.jpg II. Consider the type and capacity of the chemical storage containers to determine the correct number and size of storage cabinets. Are your storage containers 55-gallon drums, IBC totes, 1–5 gallon tanks, gas cylinders, or something else? You should also calculate how much chemical you need to store How much of each chemical is there? In this way, by doing the calculations, you can determine whether only 1 small cabinet is needed, or 1 larger cabinet, or several large cabinets Should it be handled using a forklift, a pallet jack, or by hand or some other method? These are all the prerequisites you consider regarding the number and size of storage cabinets. http://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542781.jpghttp://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542695.jpghttp://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542639.gif http://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542583.jpghttp://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542527.jpghttp://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542919.jpg III. Determine the correct type of storage cabinet. There are many different types of cabinets for storing flammable liquids. You need to consider whether you want a regular rectangular unit that goes on the floor, or a cabinet that is mounted on the wall or placed under a counter Or, you might want to consider whether you need a special cabinet for storing paint and ink Or a cabinet for storing corrosive acids? Should it be stored indoors or outdoors? Ways of closing the door, types of handles: http://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542441.jpg http://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542385.jpg http://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542329.jpg http://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542188.jpg http://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542610.jpg IV. Study the product features and flexibility of storage cabinets to determine whether they meet your needs. Your cabinet should have all the necessary safety features, such as double walls and double doors or other types of doors, adjustable shelves, corrosion-resistant coatings, proper labeling, and sufficient capacity to prevent potential leaks. Should it meet a 2-hour fire resistance standard or a 4-hour fire resistance standard? Is it necessary to install explosion-proof air conditioning or forced ventilation? How is its self-locking property? http://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542468.jpg http://www.enpac-china.com/Upload/EditorFiles/201009/20100916195542946.jpg V. Finally, consider the standards that storage cabinets must meet, their fire resistance rating, third-party certifications, and durability. You should purchase the cabinets you need from suitable, certified suppliers with a good reputation, to ensure that the cabinets for storing flammable liquids meet all necessary standards and certifications, such as UL, OSHA, and FM. All JUSTRITE cabinets meet OSHA, EPA, DOT, and NFPA standards, and have received third-party certifications from FM and UL. It features a double-layer fire-resistant steel plate with a 38-mm insulation layer in between, as well as an automatic three-point interlocking locking mechanism that completely prevents contact with external flames, meeting the most basic requirements of the standards. 5.1 The hazard levels of chemicals stored are defined as follows: Class IA: flash point less than 23°C, boiling point less than 38°C; Class IB: flash point less than 23°C, boiling point greater than 38°C; Class IC: flash point at 23°C or above but less than 38°C; Class II: flash point at 38°C or above but less than 60°C. 5.2 According to OSHA 29 CFR 1910.106, standard 1 of the U.S. Occupational Safety and Health Administration, the maximum capacity of storage cabinets is 60 gallons for liquids in Classes I or II, and 120 gallons for liquids in Class III. 2. Flame retardancy of storage cabinets: The design and construction of storage cabinets must ensure that the internal temperature does not exceed 325°F, with the testing conditions following the standard time-temperature curve specified in NFPA 251-1969, the standard method for testing the fire behavior of buildings and materials. During the fire test, all connection points and seams must remain closed, and the door must be securely shut. Storage cabinets must be clearly marked with “Flammable Materials – No Smoking Allowed”. Metal cabinets constructed in the following manner will be considered to meet the standards: the bottom, top, doors, and sides of the cabinet should be made of steel plates of at least 18 gauge, with a double-layer structure that includes a 1-1/2 inch gap. Next, riveting and welding can be used to fasten them, with other equally effective methods available. The door should be equipped with a three-point lock, and the threshold should be at least 2 inches above the bottom of the cabinet. Wooden cabinets constructed in the following manner will be considered to meet the standards: their bottom, top, and sides should be made of approved plywood that is at least 1 inch thick, and such plywood should not collapse or delaminate when exposed to fire. All of these should then be fitted and secured at both ends with flat-head wood screws. If more than one door is used, there should be an overlapping joint that is at least 1 inch thick. The installed hinges maintain their supporting capacity even during combustion tests, in cases where the screws loosen or the material surrounding the screws burns. 5.3 NFPA Code 3.0-4.3.3: According to the standards set by the American Fire Protection Association, the volume of liquids of categories I, II, and IIIA in a single storage cabinet should not exceed 120 gallons. The total volume of liquids of these categories stored in a group of cabinets should not exceed the limits specified for the maximum amount of flammable and combustible chemicals that can be stored per unit area. Per these regulations, ventilation of the storage cabinets is required, not necessarily for fire prevention purposes. If ventilation is not provided, the exhaust openings on the cabinets must be covered. If there is any need for ventilation, the exhaust openings must lead outside, so as to avoid any legal issues. http://www.enpac-china.com/Ch/DownView.asp?ID=255&SortID=9