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This post was last edited by adsl121 on 2010-7-24 07:54. Can all grades of Klaus reactors be filled solely with titanium-based catalysts? If so, what are the advantages that such use would offer over using only aluminum-based catalysts?
This post was last edited by adsl121 on 2010-7-24 07:55. It is entirely feasible to install titanium-based catalysts in all sections of the Claus reactors; however, the main purpose of using titanium-based catalysts is to promote the hydrolysis of organic sulfur in the primary Claus reactor. The organic sulfur content in the process gas coming out of the primary reactor is already very low, so installing titanium-based catalysts in the other reactors would be a waste, as the cost of titanium-based catalysts is much higher than that of aluminum-based catalysts.
This post was last edited by adsl121 on 2010-7-24 07:55. It’s a waste to use titanium-based catalysts for everything!
This post was last edited by adsl121 on 2010-7-24 07:56. Titanium-based catalysts also have their drawbacks; their wear rate is higher compared to aluminum-based catalysts.
This post was last edited by adsl121 on 2010-7-24 07:56. As long as money isn’t an issue, I think it’s better.
This post was last edited by adsl121 on 2010-7-24 07:56. Suppliers of sulfur recovery catalysts can use specialized software such as Sulsim to conduct simulation calculations based on the composition of the acidic gases, operating conditions, and the required overall sulfur recovery rate, thereby recommending the optimal catalyst combination.
Of course, it’s possible to use titanium-based catalysts for everything, but their price is too high, and they also have low strength and tend to become powdered. It is recommended to fill 1/3–1/2 of the volume at the bottom of the reverse side with something other than alumina.