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Electric heat tracing calculation (is it correct?)

2010-10-30View Original

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Calculation problem: Given that the pipe diameter is Φ711×10, the density of crude oil is 0.98, the steel grade used is 20#, the insulation thickness is δ=60 mm, and the lowest ambient temperature is -16.9°, calculate the power in watts required per meter of pipeline to raise the temperature from 0° to 35° within 36 hours Is the following calculation correct? 1. Theoretical heat loss of the φ711 pipeline in the tank area: 1.15×2πK(Tm – Ta). 1.15×2π×0.035×Q1 = 84.2 W/m. The actual heat loss, Q2, is calculated as Q2 = C1×C2×Q1 = 1.05×1×84.2 = 88.4 W/m.
Q1: Theoretical heat loss per meter.
Q2: Actual heat loss per meter.
K: Thermal conductivity of the insulation material; the thermal conductivity of rock wool is 0.035 W/m·°C.
Tm: Temperature that needs to be maintained, 35°C.
Ta: Lowest ambient temperature, -16.9°C.
δ: Thickness of the insulation layer, 60 mm.
C1: Environmental correction factor, taken as 1.05.
C2: Pipeline material correction factor, taken as 1.

2. Calculation of the thawing power for the φ711 pipeline in the tank area:
1) Calculation of the heating power for the φ711 steel pipe:
P1 = 1.1×C1×m1×△t = 1.1×0.47×149.7×(35–0) = 752.5 W/m. This value is calculated over a time period of 3.6×h; since h = 1, P1 = 752.5 W/m.
2) Calculation of the thawing power for the φ711 crude oil:
P2 = 1.1×C2×m2×△t = 1.1×2.2×309.9×(35–0)×2/3 = 4861 W/m. Again, this is calculated over a time period of 3.6×h; with h = 1, P2 = 4861 W/m.
P_total = P1 + P2 + 2/3×heat loss due to the pipeline = 752.5 + 4861 + 56.1 = 5669.6 W/m.
The calculations are based on principles from engineering thermodynamics, verified through years of practical experience, as well as methods used by leading international companies. 3. Thawing time required for the φ711 crude oil pipeline: For each meter of this pipeline, 6 units of 15DFI-BS elements are used in series with heating elements; thus, the heating power per meter of pipeline is: 15 W/m × 6 = 90 W. The time required to thaw one meter of pipeline is: 5669.6 ÷ 90 = 63 hours. 4. If the thawing time is considered over a 24-hour period, the required power is: 5669.6 ÷ 24 = 236.2 W/m. Therefore, the heating power needed per meter of pipeline for a 24-hour thawing process is 236.2 W/m. 5. The power required for thawing over 36 hours is calculated as follows: 5669.6 ÷ 36 = 157.5 W/m. Thus, the heating power needed to thaw each meter of pipeline over 36 hours is 157.5 W/m.
Reply #22010-11-10
If your materials are flowing, there is a serious problem with this calculation method. . . Additionally, electric heating is generally used only to maintain the temperature of materials – that is, if the material is originally at 30 degrees and heating is needed to prevent its temperature from dropping during transportation. If you want to raise the temperature from 0 degrees to over 30 degrees, then it falls under the category of heating; it is recommended that you use a heater to raise the temperature of the material first, and then use electric heating
Reply #32010-11-11
Heat tracing tapes come in two types: temperature-controlled and heating-type, with a significant difference in price.
Reply #42010-11-12
The electric heating system can be used to maintain the temperature before it drops, or the heating element can be preheated first; in this case, heating equipment is needed to raise the oil temperature to the desired level, after which the electric heating system is used to keep the temperature stable during the transportation of the oil. If you have any questions, feel free to contact me on QQ at 121732898
Reply #52011-01-15
How should I make a choice? For example, using Wiwin – could someone give me some advice?

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